Notices
1999 - 2016 Super Duty 1999 to 2016 Ford F250, F350, F450 and F550 Super Duty with diesel V8 and gas V8 and V10 engines
Sponsored by:
Sponsored by: Real Truck

Changing Gears Yourself

Thread Tools
 
Search this Thread
 
Old Jan 12, 2005 | 11:38 PM
  #16  
jetjock16's Avatar
jetjock16
Posting Guru
Joined: Oct 2002
Posts: 1,253
Likes: 0
From: Del Rio, Texas USA
i did it myself with friend who knew how to use the little micrometers and all, its not all that hard... im sure you could figure it out with the experiance you have.
 
Reply
Old Jan 13, 2005 | 03:49 AM
  #17  
captchas's Avatar
captchas
Guest
Joined: Nov 2004
Posts: 7,988
Likes: 55
From: north west new jersey
crush sleve

Originally Posted by bogginf350
have fun crushing the crush sleeve on that 10.5.. it was the worst part on my whole swap..
na a very big plumbers pipe wrench on the yoke to the ground or being held by some one. a 3/4 inch breaker bar, a little at a time untill you get the correct turning torqe. i use a old style t head torqe wrench for that part . it's a little easier to read. you just have to go slowly when you feel the sleve start to crush as you can't back off. i also go to the high end of the torqe spec as after a few hundred miles it will be looseer any way, just do not go over the spec.
 
Reply
Old Jan 13, 2005 | 08:29 AM
  #18  
sgthawkusmc's Avatar
sgthawkusmc
Thread Starter
|
Laughing Gas
20 Year Member
Liked
Loved
Community Favorite
Joined: Oct 2003
Posts: 1,082
Likes: 93
From: VA/NH
Time to reach down, grab a pair and see how big my &@!!$ are I guess... I think it sounds like 4.10s will do what I need, but I'm kind of worried they're not much lower than 3.73s. I don't want to wind up like some guys and regret I didn't go lower. I'll have to find one of those programs that tell you what your RPMs are with certain gears. I think if I have someone looking over my shoulder that knows what they're doing I'll be alright. Now to find some good gears that I don't have to take a loan out to buy! I think I'm going to have to put the 05 plan off for now and give this a shot.
 
Reply
Old Jan 13, 2005 | 10:08 AM
  #19  
bogginf350's Avatar
bogginf350
Senior User
Joined: Jan 2004
Posts: 174
Likes: 0
From: Illinois
I swapped 4.56 yukon gears into mine, It was a relatively easy swap. Front was naturally more difficult than the rear. But the rear on mine didnt even need to remove the bearings from the trac loc. Just a ring gear swap on the carrier after I had the pinion set at the proper depth. backlash was perfect if i remeber right about .011" and had a good pattern. And I would reccomend either saving your old syn oil and using it for the break in. Or breaking it in with 80w90.. Because its kinda goofy to put 60 dollars worth of 75w140 synthetic in it just to drain it 500 to 100 miles later. Some people dont change their break in oil but it is something I highly reccomend. Also you can check your wear pattern while the cover is off. Ohh. Captchas My IR 3/4 drive made easy work of getting the crush sleeve close beofre the final torque. I didnt want the chew marks all over the yoke that a pipe wrench will give you. Once the sleeve starts to go it is much easier than the initail smash. And dave, give randys ring and pinion a call or go to their website. www.randysringandpinion.com they have gear ratio calculators that can tell you your highway rpm. If you are not going over a 33 inch tire stick with a 4.10. Many people think stump pullin gears are good... They are more like gas pumpin gears tho...
 
Reply
Old Jan 13, 2005 | 12:58 PM
  #20  
sgthawkusmc's Avatar
sgthawkusmc
Thread Starter
|
Laughing Gas
20 Year Member
Liked
Loved
Community Favorite
Joined: Oct 2003
Posts: 1,082
Likes: 93
From: VA/NH
That site was exactly what I was looking for boggin, thanks! I'll bet you gearing is the only problem some of us are having with the 5.4. According to that site, they recommend between 1800 - 2800 rpms at 60mph. I calculated these ratios 3.73, 4.10 and 4.30 and here is what I got:

4.30 33" 60mph 1,839 rpms
4.10 33" 60mph 1,753 rpms
3.73 33" 60mph 1,595 rpms (can you say lugging?!?!)

Real world. Same set up at 75mph:
4.30 2,299
4.10 2,192
3.73 1,994

The problem with hills makes complete sense now. 2,000 rpms is obviously too low for a gas engine and that weight. I'll bet with a gear swap, you'll actually save fuel by the transmission not shifting so much and the engine not having to work so hard.
 
Reply
Old Jan 13, 2005 | 01:35 PM
  #21  
bogginf350's Avatar
bogginf350
Senior User
Joined: Jan 2004
Posts: 174
Likes: 0
From: Illinois
My buddy has a 01 f250 ext cab 5.4 4x4. He opted for the 4.10`s which I think came with the off road package. he is running a 33 bfg mt and doesnt seem to have any problems. My truck, a 03 6.0 i swapped to the 4.56 because of the 38inch tires. But also a diesel is much more suited for the lower rpms. Its going to be a personal decision on your part between the 4.10 and the 4.30. But I prefer a motor that is not laboring to do 70 mph I would rather it turn 500 more rpms and not labor or kick down and wear on the tranny.
 
Reply
Old Jan 13, 2005 | 04:29 PM
  #22  
captchas's Avatar
captchas
Guest
Joined: Nov 2004
Posts: 7,988
Likes: 55
From: north west new jersey
Thumbs up bogginf350

yes a air gun makes it easier to start a crush sleeve moving. you are correct, i was thinking dose this man have a compresser or not , i've had to do a ton of gear swaps while at the drag strip without the aid of air .so its just something to use and keep in mind when you don't have some thing to make the job a bit easier. the plumbers pipe wrench i use has the smooth straight jaws again its a i can use to help out, inch pound and foot pound torqe wrenches are a most have thou as is a dail indicator set.
one other thing i do is keep the backlash tight.never had a set of whining 10's yet. good post man
 
Reply




All times are GMT -5. The time now is 10:16 AM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE