IFS to solid axle swap
Jared
So i have been doing using stock equipment. The problems started with
the frame width. 80-96 frames are wider than the 73-79 frames so i turned the original radius arm brackets opposite....left side to right and right to left. This turns them inward so that they will
mate with the radius arms. This seems to work Ok. Of course you need to remove all the IFS components. The old ifs spring buckets will not
work so you will have to remove them too. If you are going to use a
lift kit you can get the solid axel under the truck without a problem
but if you use the stock springs the crossmember will hit the diff
housing. I cut some material off of mine and i think it would be wise
anyway since offroad spring compression could still possibly cause contact. Then all you have to do is measure from a point on your
rear axel to your front until you match both sides. Getting it centered in the fender wells is not that hard. Then once front to back alignment is done measure and get your axel centered side to side
What i did was take the main tie rod off my ifs. I cut it slightly
sleaved it and rewelded. It has a adjuster at one end which allowed me to move it where i needed it for the pittman arm. Originally i wanted to use the 79' tie rod but it wont fit the pittman and the 79'
pittman wont fit the 80's steering box splines. So its just gotta be
a custom job. You will need the 70's style spring buckets(4x4).
Once the frontend is where you want it attach the springs and then
slide your spring buckets close to where you think they will line up. Now what i did was i had a big air jack in front of the truck so i could raise and lower the front of the truck at will. So gently
apply pressure to the springs while they are centered in the buckets.
The buckets will have a lip on the bottom which will help keep them
on the frame. I used welding clamps to hold them solid until i got them where i wanted. I also used the spring retainers on the top of the buckets. This can be dangerous. Gotta be careful. So once you apply the pressure and like how things are lining up, raise the front
of the truck remove the springs and drill the new holes. They are 7/16
The rivets holes are 7/16". One thing to remember is that nothing will just line up. I dont think one hole on this entire project has.
Measure measure measure. Okay now comes the hard part........
its the dreaded TRACK BAR. This is where i still havent decied what to do. I have it temporalily mounted to a piece of flat bar steel and
mounted under the steering box. I still havent decided what i want to here. As a final note the brake lines will bolt to the 70's calipers if you take driver side to passenger and vice versa.
Hope this helps. If you have Questions just ask. Eric
On the F250 i'm assuming you are moving from the IFS arms & I-beams to leaf springs in the front. How do you know where to put the blocks to hold the springs? Are there holes in the IFS frames?
Don't know if you have a 4x4 or a 2x4. I know the IFS 4x4's already have leafs up front, but I keep seeing threads about the 2x4s being converted...
Send me a note if you need more info.
Jared
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