Notices
Explorer, Sport Trac, Mountaineer & Aviator 1991-1994, 1995-2001, 2002-2005, 2006-2010 Ford Explorer

welding diffs or spool

Thread Tools
 
Search this Thread
 
Old Oct 20, 2004 | 06:18 PM
  #1  
JLMoreno911's Avatar
JLMoreno911
Thread Starter
|
Senior User
Joined: May 2004
Posts: 227
Likes: 0
welding diffs or spool

I am considering making my 91 explorer offroad only and was thinking of welding the diffs or adding spools to it...

according to the axel code it should have 3.73 w/ limited slip but I think it doesn't work...can I still weld it? or add a spool to the rear diff?
 
Reply
Old Oct 20, 2004 | 06:44 PM
  #2  
Lifted94XLT's Avatar
Lifted94XLT
Elder User
Joined: Jan 2004
Posts: 801
Likes: 0
From: Shawnee, Ks
you need an open carrier to do either of them.... you can but mini spools off of eBay for only ten bucks.

--Ryan
 
Reply
Old Oct 20, 2004 | 06:47 PM
  #3  
JLMoreno911's Avatar
JLMoreno911
Thread Starter
|
Senior User
Joined: May 2004
Posts: 227
Likes: 0
Originally Posted by Lifted94XLT
you need an open carrier to do either of them.... you can but mini spools off of eBay for only ten bucks.

--Ryan
So what do I need to do? remove the limited slip and add the spool or what?
Sorry for my ignorance in this subject...
 
Reply
Old Oct 20, 2004 | 06:53 PM
  #4  
Rancheroracer's Avatar
Rancheroracer
More Turbo
20 Year Member
Joined: Aug 2004
Posts: 689
Likes: 6
From: Rodeo, Ca.
The mini-spool fits in place of the spider gears in an open differential. I guess it's possible you could weld yours, although I've only done it to opens.
 
Reply
Old Oct 20, 2004 | 06:54 PM
  #5  
Lifted94XLT's Avatar
Lifted94XLT
Elder User
Joined: Jan 2004
Posts: 801
Likes: 0
From: Shawnee, Ks
you need to first, find a carrier for your 8.8 that is an "open" design.... the open carrier and the L/S carrier are different, and you need the open carrier to install the spool... the carriers run about $50 on ebay.... get that, then your spool. The spool replaces the spider gears in the carrier... after you do that, you are set.... fully locked 24/7. not good on tires if you use them on road a lot.

--Ryan..... anymore questions, don't be afraid to ask
 
Reply
Old Oct 21, 2004 | 10:26 AM
  #6  
JLMoreno911's Avatar
JLMoreno911
Thread Starter
|
Senior User
Joined: May 2004
Posts: 227
Likes: 0
Thanks... but I thought I had a Dana 44 in the rear and a Dana 35 up front...its a stock 91 Explorer, my Bronco comes with the Ford 8.8 rear and Dana 44 up front...Am I right?? My plans are to built up both the Bronco and the Explorer for offroad but keep the Bronco street legal to pull the Explored to its destination...I was thinking of welding or spooling both diffs on the Explorer and adding ARB Lockers to the Bronco but $$$ doesn't permit, what is the next best thing???

Thanks for your help...
 
Reply
Old Oct 21, 2004 | 03:14 PM
  #7  
Lifted94XLT's Avatar
Lifted94XLT
Elder User
Joined: Jan 2004
Posts: 801
Likes: 0
From: Shawnee, Ks
no no no, the 1st Generation Explorer and all explorers for the matter, come with the 31 spline Ford 8.8 Rear end, and the 28 Spline Hi Pinion D35 TTB front. as far as welding the front end, I would suggest not doin so, it will make turning a HUGE PITA!!! I would suggest that if you wanna lock the front, to go with the Powertrax Lock Right locker.... its always locked, except when you turn, and I believe they are only about $250 for the D35 application

--Ryan
 
Reply




All times are GMT -5. The time now is 10:29 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE