Notices
1978 - 1996 Big Bronco  
Sponsored by:
Sponsored by:

Cracking Manifolds !!!!

Thread Tools
 
Search this Thread
 
Old Oct 7, 2004 | 07:08 PM
  #1  
Trance309's Avatar
Trance309
Thread Starter
|
New User
Joined: Oct 2004
Posts: 5
Likes: 0
Cracking Manifolds !!!!

Hi, I have a 1988 bronco,302,. I am cracking exshaust manifolds left and right (literaly), I am on my 3rd set in 2 1/2 years, anybody have this problem? I keep replacing them with new castings so they are not used but they still crack!! Any help would be great. (Any tips on repairing them would be great also).
 
Reply
Old Oct 7, 2004 | 07:51 PM
  #2  
JBronco's Avatar
JBronco
Postmaster
20 Year Member
Joined: Jun 2001
Posts: 2,809
Likes: 3
From: Loveland, CO.
I replaced my passenger side with a new, aftermarket one that I got on eBay. They said that it was an improved design from stock to eliminate the cracking.

Or you could get headers.
 
Reply
Old Oct 7, 2004 | 08:30 PM
  #3  
MinnManBroncoFan's Avatar
MinnManBroncoFan
Senior User
Joined: Sep 2004
Posts: 351
Likes: 0
From: Richfield MN
Wow thats a lot of manifolds.
They must come off EZ now
Were do they crack ?
same place everytime?
Next time you replace one,check were they bolt down with a straight edge make sure the head is milled flat.
 
Reply
Old Oct 8, 2004 | 07:33 AM
  #4  
VinMan's Avatar
VinMan
Senior User
Joined: Apr 2004
Posts: 239
Likes: 0
From: NJ
Both my manifolds on my '90 f-150 302 cracked both in the same spot. right above the y pipe flange.
 
Reply
Old Oct 8, 2004 | 07:47 AM
  #5  
jdmorg's Avatar
jdmorg
Posting Guru
Joined: Jun 2004
Posts: 1,371
Likes: 0
From: just outside of Phila.
Same thing here...I have the 88 302, and I've been through 2 pairs. I'd just say to go with the headers...either way, change your spark plugs when they're off. I've never heard the truck complain about new plugs, and I've never complained about it being easier either.

These manifolds I have now are holding up, though I think I'm getting new heads. I wouldn't put anything past this Bronco, so we'll see what happens. If I loose another pair, I'm going headers.
 
Reply
Old Oct 8, 2004 | 11:28 AM
  #6  
Kemicalburns's Avatar
Kemicalburns
Hotshot
20 Year Member
Liked
Joined: Jul 2002
Posts: 14,285
Likes: 12
From: Bend,OR
might also check your motor mounts. if they are bad they could cause the motor to flex more then they should causing the manifolds to crack at the y pipe collectors.
 
Reply
Old Oct 8, 2004 | 01:46 PM
  #7  
kumabronc's Avatar
kumabronc
Junior User
Joined: Jun 2003
Posts: 56
Likes: 0
From: Austin
Check your exhaust system hangers. There should be rubber bushing type mounts connected to the body frame and then the exhaust system hangs on these much like an engine mount. I think they call this a free flaoting system which gives the engine and exhaust system a little flex when the engine twists due to the torque. If someone, read into this an exhaust shop bonehead, welded the exhaust plumbing to the frame or something of the sort the resulting rigid system will put undue stress on the cast iron maifolds as the engine twist under load and they will crack.
 
Reply
Old Oct 8, 2004 | 06:41 PM
  #8  
BOJOFASO's Avatar
BOJOFASO
Elder User
Joined: Apr 2002
Posts: 813
Likes: 0
From: NJ
kumabronc
excellent reasoning. i tend to agree 100%.
kem,
another excellent thought.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Oct 9, 2004 | 12:27 AM
  #9  
JBronco's Avatar
JBronco
Postmaster
20 Year Member
Joined: Jun 2001
Posts: 2,809
Likes: 3
From: Loveland, CO.
My manifold didn't actually crack, but a stud cracked off and it started to leak so I had to remove it. I figured that since it was off anyway it would be a good time to replace it.
 
Reply
Old Oct 10, 2004 | 12:51 PM
  #10  
Trance309's Avatar
Trance309
Thread Starter
|
New User
Joined: Oct 2004
Posts: 5
Likes: 0
Thanks for all your help guy's. I'm going to go with the headers, summit racing has shorty's for 159.00 with all gaskets and hardware.
 
Reply
Old Oct 11, 2004 | 08:35 AM
  #11  
Kemicalburns's Avatar
Kemicalburns
Hotshot
20 Year Member
Liked
Joined: Jul 2002
Posts: 14,285
Likes: 12
From: Bend,OR
summit shorties are crap, dont waste your time. i did and payed for it big time. they never seal up good and the quality sucks. think about it the summit headers are really flowtech and pacesetters manufacturing defect headers. they cant sell them so summit buys em and sells them. trust me spend a little more and get some gibson headers they are probably the next step up and are better quality.
Did you inspect your motor mounts, if they are bad . putting headers isnt going to solve a hole lot. plus there cheap like 10-20 bucks for both sides.

late
 
Reply




All times are GMT -5. The time now is 08:29 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE