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Old Oct 1, 2004 | 12:20 AM
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Arrow mileage and headers

Hi,
I have a 1990 Bronco with a 351w in it and stock exhaust. What kind of mileage increase would I get if I were to put on a set of headers only.....No other upgrades to the exhaust except headers? I'm simply trying to justify buying the darn things. This Bronco is driven daily, and (sadly )almost never sees 4 wheel action except in the winter time.
 
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Old Oct 1, 2004 | 08:29 AM
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Headers are a nice mod, but probably wont yield much better mpg. You are still choking the truck with the stock Y pipe, and stock catback.
 
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Old Oct 2, 2004 | 09:15 AM
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So wheelMA1,

If the y pipe is so restrictive, should I get some pipe made to go right after my headers or keep the y pipe? I was going to bolt my headers right to the y-pipe but what do you think? Sorry 53wa2fl, just had to hi-jack your thread!
 
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Old Oct 2, 2004 | 09:46 AM
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LOL it's a good question...no problem...One I hadnt thought of.However, MY Y-pipe is at least 2 1/2 inches for both then once it comes together, it is almost 3 inches. I dont think that is too restrictive. The stuff after the cat is most likely what is holding my exhaust up. After the cat it goes down to 2 inch.
 
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Old Oct 2, 2004 | 10:04 AM
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Moose94,
Do you mean turn the current setup into "true duals", and lose the catalytic convertor?

53wa2fl,
The primary tubes from the headers are 2.5", then dump into a 3" that enters the cat? Is this an aftermarket Y pipe? The Y dumps from 3 to 2"? If so, there is your big problem. What kind of bends were used on your Y? I know on the stock unit, they used standard pipe bends, which further decreased the pipe diameter. On the Bassani Y pipe I had on my bronco, it was all mandrel bent, and had 2.5" primaries, that dumped into a 3" shared that flowed through a 3" in/out high flow cat. That was a great setup. If your setup is like you suggested (like my bassani, less high flow cat), then a high flow cat should be the missing piece of the puzzle for a highly efficient exhaust system. Is your muffler stock?
 
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Old Oct 2, 2004 | 02:50 PM
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The bends are conventional on my Y-pipe. Yes, once the exhaust goes through the cat, it turns into 2 inch. Weird huh?I thought that was my whole problem from the start. Yes, I still have the stock Muffler. I had a Firebird once with a stock muffler, and then put on a Flowmaster, and it picked up a LOT of HP just from the muffler.
 
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Old Oct 2, 2004 | 03:50 PM
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I don't have any cats. If you check my pics you'll see my setup. It's really simple, but does the stock y-pipe do the job?
 
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Old Oct 2, 2004 | 04:16 PM
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The lack of cats certainly help. Although you wont get optimum performance, the Y should suffice.
 
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Old Oct 3, 2004 | 12:23 AM
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Well, I just checked my pipes on the Bronco. It's tailpipe is actually closer to 2 1/4 outside diameter and 2 1/8 inside diameter. But the Y-pipe is actually 2 inch off the manifolds and then Y's into one that is 3 inch before the cat then after the cat is's the 2 and 1/4 OS diameter stock tailpipe. Oh well....After filling up the tires...I got.....12 MPG!!!! DARN IT! What gives?!
 
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Old Oct 9, 2004 | 06:06 PM
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do headers give a very noticable increase in power? on say a 96 5.8 with a catback..
 
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Old Oct 9, 2004 | 09:02 PM
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Do you have an aftermarket Y pipe? They will add power with the catback (did for my 96 5.8, bassani headers, Y, catback). "Very noticeable" is in the eye of the beholder. With the Bassani ceramic units I had, they not only lowered underhood temps, which helped gain power, but also provided much better around town and passing power.
 
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Old Oct 9, 2004 | 09:34 PM
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what do you mean by aftermarket Y pipe? Just replacing it with larger diameter tubing?
 
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Old Oct 9, 2004 | 10:03 PM
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Larger tubing, as well as a high flow catalytic convertor, or no convertor (the first being preferable). The stock Y pipes on the Fords are quite bad. They use standard pipe bends, and have a low flow cat. At some of the bend points, the diameter dips to below 2", which is going to be a huge bottleneck when it comes to freeing the exhaust. Like stated, I had a Bassani high flow Y pipe on my bronco, and it was a vast improvement over stock. It was mandrel bent, with 2.5" dual primaries, which dumped into a true 3" single back into the cat (which was also a high flow, true 3" in/out).
 
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Old Oct 15, 2004 | 12:13 PM
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WheelMA1 I don't know what the fuss is over this y-pipe issue! Anyone who's done it before knows that if you are doing headers and duals a y-pipe is for girls! You weld on 2.25" or 2.5" pipe straight off the headers, no cats (if it's allowed), and a set of mufflers. That's if your doing true duals and not some cheater dual exhaust. I guess if you were doing a single exhaust setup this y-pipe idea would work but most of the trucks i see just weld the tubing right to the headers or use a flange. I think it's the best way to go. The only reason why I want to use my y-pipe is because it has an o2 sensor in it already.

Moose
 

Last edited by moose94; Oct 15, 2004 at 12:17 PM.
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