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Boy, that looked like a lot of trouble just to use the wrong intake on non-PI heads. Not worth the couple of HP gained for the money. The PI heads have better cams too!!
LxMan1 - it really wasn't that bad. That was stage 1 of my PI headswap. I finally have PI heads on the truck now and only wish I would have done it sooner.
I was wanting to do a coolant modification that I read about about but wasn't able to swap heads at the same time.
not that much work for just an intake... a bit of RTV, a dremel tool to sorta kinda port match, hell, you can put PI cams in the npi heads and get a few more ponies. The poor man's step by step plan for horsepower!
From what I understand, if you can make a bracket to mount the alternator on the engine block or a cylinder head, you reduce the risk of cracking the all composite intakes. Some say that the reason they break under WOT is because the alternator is making one heck of a strain on the intake. So, if you can mount that alternator on a more solid structure, it *should* keep it alive.
My 97 T-Bird cracked in the thermostat tower , and FORD refused to fix it!
personally i think some one goofed on their calculations on how long it would take the plastic to get brittle under the extreme variations of temperature! ...probably a M.I.T. grad...
If you look in the aftermarket, dorman now offers a kit that has a new plastic intake with all parts needed to install at approximately 1/3 of what you would pay at the dealer for it. seems its a big problem with the 1996-2000 engines and they tooled up for it. Bill
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath
Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.