Notices
Explorer, Sport Trac, Mountaineer & Aviator 1991-1994, 1995-2001, 2002-2005, 2006-2010 Ford Explorer

Brake controller install need help

Thread Tools
 
Search this Thread
 
Old Jul 30, 2004 | 08:00 PM
  #1  
semore's Avatar
semore
Thread Starter
|
New User
Joined: Jul 2004
Posts: 7
Likes: 0
Question Brake controller install need help

Is there a conection under the dash of my 2002 Mountianeer for a brake controller or do I have to splice wires? Now there is
no tow package with this truck, but does have a trains cooler???
Thanks
 
Reply
Old Jul 30, 2004 | 09:01 PM
  #2  
Steina's Avatar
Steina
CO River Rat
Joined: Feb 2004
Posts: 3,209
Likes: 0
From: Lake Havasu City AZ
Club FTE Silver Member

No tow package, no under-dash connector - you'll have to wire it. If you've never done this type of install, you might want to get a quote from a hitch shop. What brand of controller are you considering?

Steve
 
Reply
Old Jul 30, 2004 | 11:56 PM
  #3  
scrapysnx420's Avatar
scrapysnx420
Freshman User
Joined: Jun 2004
Posts: 46
Likes: 0
Open your glove box, squeeze the sides in and the glove box will drop down. If you look in the top left corner towards the fire wall there is a connection point for a harness, so you don't have to cut wires. I have an '02 and '04 with no towing package and the connection point is there. You can get the harness from the dealer. The harness will be pigtailed so you can hook up the control mod. Hope this helps.
 
Reply
Old Jul 31, 2004 | 12:15 AM
  #4  
Steina's Avatar
Steina
CO River Rat
Joined: Feb 2004
Posts: 3,209
Likes: 0
From: Lake Havasu City AZ
Club FTE Silver Member

Scrapy -

Does your '02 and '04 have the 1.25" or 2" receiver hitch? Semore's '02 Merc should have the 1.25" with no tow package, and a 4-pin electrical connector for the trailer. I stand corrected if the 6-pin (only 4 are used) dash connector is there, but he'll still have to swap the rear 4-pin for a 7-pin. He may also have to get fuses/relays for the power box under the hood.

Steve
 
Reply
Old Aug 1, 2004 | 11:58 AM
  #5  
semore's Avatar
semore
Thread Starter
|
New User
Joined: Jul 2004
Posts: 7
Likes: 0
Thanks for the help I did find the conection behind the glove box and switch out the 4 pin conection to 7 pin in the back, do I need to put in a fuse in the power box under the hood???? PS their where 2 wires behind the rear light on the passanger side the where run for the 7 pin conection they where a blue and orange wire. Thanks Mark
 
Reply
Old Aug 1, 2004 | 03:01 PM
  #6  
Steina's Avatar
Steina
CO River Rat
Joined: Feb 2004
Posts: 3,209
Likes: 0
From: Lake Havasu City AZ
Club FTE Silver Member

Semore -

If you've got the Owner's Guide, it will show what fuses/relays are needed for the tow circuits. Until you get a controller installed, you won't have any brake power to the 7-pin. When you installed the 7-pin did you add extra wires, or is that why you're asking about the blue/orange wires? I think blue is USUALLY for the brake circuit.

Steve
 
Reply
Old Aug 1, 2004 | 03:10 PM
  #7  
semore's Avatar
semore
Thread Starter
|
New User
Joined: Jul 2004
Posts: 7
Likes: 0
I already installed the 7 plug conector from the flat 4 plug. I found the 2 extra wires behind the light fixture on the passanger side. I will look for the fuse under the hood using the oweners book. Thanks Mark
 
Reply
Old Aug 1, 2004 | 03:13 PM
  #8  
Steina's Avatar
Steina
CO River Rat
Joined: Feb 2004
Posts: 3,209
Likes: 0
From: Lake Havasu City AZ
Club FTE Silver Member

Semore -

Does your Merc have the 1.25" receiver hitch? If so, you're gonna be pretty limited as to what you can tow.

Steve
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Aug 1, 2004 | 07:16 PM
  #9  
semore's Avatar
semore
Thread Starter
|
New User
Joined: Jul 2004
Posts: 7
Likes: 0
The reciever is the small one but I work a Ford trains factory in MI, so Im taking the reciever in and going have it hole drilled out to 1 1/16 inch. That way I can use a Ball that is 2 5/16 inch. I checked for a fuse under the hood and there was one in the spot for the trailer battery so I almost there. Is there any other way to test the 7 pin conector other then a VOM or test light? I got the left and right turn light is OK and the brake is good.

Semore
 
Reply
Old Aug 1, 2004 | 07:51 PM
  #10  
Steina's Avatar
Steina
CO River Rat
Joined: Feb 2004
Posts: 3,209
Likes: 0
From: Lake Havasu City AZ
Club FTE Silver Member

Semore -

It doesn't matter what size ball and mount you use, that small 1.25" receiver hitch is rated at 3500# max. Also, you should have 7 wires to the trailer connector; R/H and L/H signal/brake lights, marker lights, trailer charge, trailer brakes, reverse, and ground (you don't need reverse unless the trailer has back-up lights or you tow a trailer with surge brakes and a lock-out solenoid). The charge pin is hot only when the ignition switch is on. Do you already have a controller installed?

Steve
 
Reply
Old Aug 1, 2004 | 08:03 PM
  #11  
semore's Avatar
semore
Thread Starter
|
New User
Joined: Jul 2004
Posts: 7
Likes: 0
I do have a controler installed and the it is telling me that it is working normally. But I still havn't tried to hook a trailer yet.
 
Reply
Old Aug 1, 2004 | 08:29 PM
  #12  
Steina's Avatar
Steina
CO River Rat
Joined: Feb 2004
Posts: 3,209
Likes: 0
From: Lake Havasu City AZ
Club FTE Silver Member

Semore -

Sounds like you're ready to hook up a trailer, if you've already confirmed the 7-pin is good with a VOM. Let me know how it goes. Good luck!

Steve
 
Reply
Old Aug 2, 2004 | 06:52 AM
  #13  
semore's Avatar
semore
Thread Starter
|
New User
Joined: Jul 2004
Posts: 7
Likes: 0
Talking

Thanks for all the info, We are renting a trailer for vac trip to upstate New York from Michigan. The only issue I can see right now is that the Mountaineer has a class 2 hitch so we will not be able use the weight distribution. but every thing easle looks great. Well I let you know how it goes. Thanks Agian

Mark
 
Reply
Old Aug 2, 2004 | 08:02 AM
  #14  
K2JJB's Avatar
K2JJB
Elder User
Joined: May 2004
Posts: 508
Likes: 0
From: Webster, NY
Padon the ignorant questions... but if you have a class II hitch why go through all the trouble to upgrade to a brake controller. Aren't the trucks brakes sufficient for what you can put on a class II? Or was the plan to upgrade the hitch on the truck as well?
 
Reply
Old Aug 2, 2004 | 08:38 AM
  #15  
semore's Avatar
semore
Thread Starter
|
New User
Joined: Jul 2004
Posts: 7
Likes: 0
The trailer I am towing is 3100 lbs and I'm going to about 600 mile trip with it. So I wanted to utilize the braking system on the trailer and save the brakes on the truck. I have only spent a 100.00 on every thing to upgrade from what I had. My truck already has a trains cooler, the connectors are already present and the wiring was in the back for the 7 pin trailer connection. The only thing I need is a class III hitch. But I don't think I will be towing any thing bigger then this trailer so I should be good. <?xml:namespace prefix = o ns = "urn:schemas-microsoft-comfficeffice" /><o></o>

Mark<o></o>
 
Reply



All times are GMT -5. The time now is 04:46 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE