Need help
Jul 24, 2004 | 05:34 PM
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Need help
94 AWD
Yesterday fixed broken plug and exhaust.
Start her up and she runs fine ( no sparkplug bits in engine. )
Rev it a little and she leaks GAS from above the tank.
I need help dropping the tank and things to look for
Jul 24, 2004 | 10:07 PM
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From: Mitchell, SD
How did you fix the exhaust? Did you watch out for the fuel lines if you were welding/cutting/drilling? All I can think of is a broken hose/cracked tank that would cause that.
Correct me if I am wrong, but I believe there was a recall on the fuel tanks for leaking. Maybe someone else could be more specific.
Jul 24, 2004 | 10:29 PM
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Just rehung the exaust. Exhaust is on the passenger side while fule is on the drivers.
Where is the fuel pumb located?
Jul 24, 2004 | 10:32 PM
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From: Mitchell, SD
The fuel pump is located in the tank, the send/return/vent hoses come out of the top of the tank.
Jul 24, 2004 | 10:41 PM
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What is the best wayto get to the pump then?
Jul 24, 2004 | 10:45 PM
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From: Mitchell, SD
Drop the tank, unless there is an access hole on top (which I doubt). Or you can cut your own access hole.
Jul 24, 2004 | 10:49 PM
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Any tricks on dropping the tank?
Jul 24, 2004 | 10:52 PM
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From: Mitchell, SD
Drive/syphon the tank so it is almost empty.
Jack up or drive the rear end up ramps.
Unscrew the the bolts that hold the filler neck to the fuel door area.
Using a jack and a 2x4, jack up the tank a little bit to relieve stress off of the tie down straps.
Unbolt the straps, and slowly lower the tank.
Edit: And don't smoke while doing it.
Last edited by 93nighthawk; Jul 24, 2004 at 10:55 PM .
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Jul 24, 2004 | 10:54 PM
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I have already tried to undo one bolt. I have to pull done on the bolt and then turn it. Is this normal?
Jul 24, 2004 | 11:01 PM
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From: Mitchell, SD
I have not had to pull down on the a gas tank bolt, but I have never pulled a tank off of an Aero either, so it might be normal. Are they really rusty? Is so, you might have to cut them off.
Jul 24, 2004 | 11:03 PM
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From: Dallas, Texas
Before you do this check to see if the recall was done on your tank. Ford has a recall on replacing fuel tanks that is free.
Jul 24, 2004 | 11:09 PM
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Where would I go to check for that?
Jul 24, 2004 | 11:13 PM
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From: Mitchell, SD
You can go to your local Ford Dealer, or call Fords 800# with your vin # ready.
Jul 24, 2004 | 11:13 PM
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From: Dallas, Texas
I called a local Ford Dealer cause I seen the recall sheet online for Aerostars. You will also find out what else can be done for free.
Jul 24, 2004 | 11:18 PM
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