Notices
Aerostar Ford Aerostar

Need help

Thread Tools
 
Search this Thread
 
Old Jul 24, 2004 | 05:34 PM
  #1  
Fremen's Avatar
Fremen
Thread Starter
|
New User
Joined: Jul 2004
Posts: 19
Likes: 0
Need help

94 AWD

Yesterday fixed broken plug and exhaust.
Start her up and she runs fine ( no sparkplug bits in engine. )
Rev it a little and she leaks GAS from above the tank.

I need help dropping the tank and things to look for
 
Reply
Old Jul 24, 2004 | 10:07 PM
  #2  
93nighthawk's Avatar
93nighthawk
Posting Guru
Joined: Jul 2004
Posts: 2,416
Likes: 1
From: Mitchell, SD
How did you fix the exhaust? Did you watch out for the fuel lines if you were welding/cutting/drilling? All I can think of is a broken hose/cracked tank that would cause that.

Correct me if I am wrong, but I believe there was a recall on the fuel tanks for leaking. Maybe someone else could be more specific.
 
Reply
Old Jul 24, 2004 | 10:29 PM
  #3  
Fremen's Avatar
Fremen
Thread Starter
|
New User
Joined: Jul 2004
Posts: 19
Likes: 0
Just rehung the exaust. Exhaust is on the passenger side while fule is on the drivers.

Where is the fuel pumb located?
 
Reply
Old Jul 24, 2004 | 10:32 PM
  #4  
93nighthawk's Avatar
93nighthawk
Posting Guru
Joined: Jul 2004
Posts: 2,416
Likes: 1
From: Mitchell, SD
The fuel pump is located in the tank, the send/return/vent hoses come out of the top of the tank.
 
Reply
Old Jul 24, 2004 | 10:41 PM
  #5  
Fremen's Avatar
Fremen
Thread Starter
|
New User
Joined: Jul 2004
Posts: 19
Likes: 0
What is the best wayto get to the pump then?
 
Reply
Old Jul 24, 2004 | 10:45 PM
  #6  
93nighthawk's Avatar
93nighthawk
Posting Guru
Joined: Jul 2004
Posts: 2,416
Likes: 1
From: Mitchell, SD
Drop the tank, unless there is an access hole on top (which I doubt). Or you can cut your own access hole.
 
Reply
Old Jul 24, 2004 | 10:49 PM
  #7  
Fremen's Avatar
Fremen
Thread Starter
|
New User
Joined: Jul 2004
Posts: 19
Likes: 0
Any tricks on dropping the tank?
 
Reply
Old Jul 24, 2004 | 10:52 PM
  #8  
93nighthawk's Avatar
93nighthawk
Posting Guru
Joined: Jul 2004
Posts: 2,416
Likes: 1
From: Mitchell, SD
Drive/syphon the tank so it is almost empty.

Jack up or drive the rear end up ramps.

Unscrew the the bolts that hold the filler neck to the fuel door area.

Using a jack and a 2x4, jack up the tank a little bit to relieve stress off of the tie down straps.

Unbolt the straps, and slowly lower the tank.

Edit: And don't smoke while doing it.
 

Last edited by 93nighthawk; Jul 24, 2004 at 10:55 PM.
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old Jul 24, 2004 | 10:54 PM
  #9  
Fremen's Avatar
Fremen
Thread Starter
|
New User
Joined: Jul 2004
Posts: 19
Likes: 0
I have already tried to undo one bolt. I have to pull done on the bolt and then turn it. Is this normal?
 
Reply
Old Jul 24, 2004 | 11:01 PM
  #10  
93nighthawk's Avatar
93nighthawk
Posting Guru
Joined: Jul 2004
Posts: 2,416
Likes: 1
From: Mitchell, SD
I have not had to pull down on the a gas tank bolt, but I have never pulled a tank off of an Aero either, so it might be normal. Are they really rusty? Is so, you might have to cut them off.
 
Reply
Old Jul 24, 2004 | 11:03 PM
  #11  
Muffinman's Avatar
Muffinman
Laughing Gas
Joined: Jun 2004
Posts: 1,240
Likes: 3
From: Dallas, Texas
Before you do this check to see if the recall was done on your tank. Ford has a recall on replacing fuel tanks that is free.
 
Reply
Old Jul 24, 2004 | 11:09 PM
  #12  
Fremen's Avatar
Fremen
Thread Starter
|
New User
Joined: Jul 2004
Posts: 19
Likes: 0
Where would I go to check for that?
 
Reply
Old Jul 24, 2004 | 11:13 PM
  #13  
93nighthawk's Avatar
93nighthawk
Posting Guru
Joined: Jul 2004
Posts: 2,416
Likes: 1
From: Mitchell, SD
You can go to your local Ford Dealer, or call Fords 800# with your vin # ready.
 
Reply
Old Jul 24, 2004 | 11:13 PM
  #14  
Muffinman's Avatar
Muffinman
Laughing Gas
Joined: Jun 2004
Posts: 1,240
Likes: 3
From: Dallas, Texas
I called a local Ford Dealer cause I seen the recall sheet online for Aerostars. You will also find out what else can be done for free.
 
Reply
Old Jul 24, 2004 | 11:18 PM
  #15  
Fremen's Avatar
Fremen
Thread Starter
|
New User
Joined: Jul 2004
Posts: 19
Likes: 0
Ok. Will do. Thanks
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
TK8569
Small Block V8 (221, 260, 289, 5.0/302, 5.8/351W)
2
Mar 28, 2014 08:29 PM
cessnapilot
1999 - 2003 7.3L Power Stroke Diesel
28
Feb 15, 2010 07:19 PM
seafire
1983 - 2012 Ranger & B-Series
1
Sep 12, 2008 09:42 AM
64ranchero
Ranchero & 1961 - 1967 Econoline
2
Dec 21, 2006 05:17 PM
rnr2
1999 - 2016 Super Duty
17
Apr 12, 2005 02:02 PM




All times are GMT -5. The time now is 10:11 PM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE