Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

fuel filter change problem!!!!

Thread Tools
 
Search this Thread
 
Old Jul 5, 2004 | 01:00 PM
  #1  
tim brown's Avatar
tim brown
Thread Starter
|
New User
Joined: Jun 2004
Posts: 13
Likes: 0
fuel filter change problem!!!!

I changed my fuel filter the other day, and since ,truck will not act right.Started sputtering going down the road and cut off and would not start .Seemed like air in the fuel line.Finally got it restarted only to die again.Checked the hfcm filter and found the o-ring pinched and broke ,reinstalled hfcm filter with no o-ringand now it runs fine but after sitting awhile it spins a LONG time before starting like it has to reprime.Could I be losing fuel line pressure from not having o-ring in place ?If so where do iget an o-ring ,my filters didnot come with any ,by the way I changed the top fuel filter on the engine2days before and had no problems .HELP ANYONE!!! Thanks TIM B.
 
Reply
Old Jul 5, 2004 | 01:11 PM
  #2  
medicone104's Avatar
medicone104
New User
Joined: Jan 2004
Posts: 10
Likes: 0
Pretty much ditto for me, I self installed filters for first diesel fuel bath, chicks dig it?, I broke the o-ring unknowingly with same symptomology you describe. Dealership reinstalled for $50. Person engineering such placement is a commie. I think you have to get that o-ring back in there...make sure you wear full protective clothing due to probable diesel fuel shower
 
Reply
Old Jul 5, 2004 | 02:47 PM
  #3  
tim brown's Avatar
tim brown
Thread Starter
|
New User
Joined: Jun 2004
Posts: 13
Likes: 0
Thanks, Medicone thats what I figured, just wanted to be sure .I have a scmt installed for about a week now,wanted to make sure something wasnt up with it. Thanks again ,I love this site!!!!
 
Reply
Old Jul 5, 2004 | 03:05 PM
  #4  
jdadamsjr's Avatar
jdadamsjr
Post Fiend
Joined: Oct 2002
Posts: 11,314
Likes: 4
Do a search for our homemade solutions to preventing the diesel bath....
Get two plastic 1 liter coke bottle... cut the top down the center about 3 or 4 inches than quarter it to make a scoop that will stick above the drain slot and still catch the fuel coming out into the bottle !

reason I say two is so you can catch the plug in the first - swap it out reall quick with the second and fish the plug out so it's ready to stop the fuel flow when you feel you need to.... (mine never stop seeping out... )

NO fuel on me !!!!

NOW - before you dispose of the fuel - remember you have your plug in there !!!

And I suspect you don't have to drain it monthly like they suggest...
I've not in about 20K miles and mine runs fine....
They even have a water in fuel light on the dash to tell u when it's time....
Why would they have that if it didn't work ?
 
Reply
Old Jul 5, 2004 | 09:20 PM
  #5  
SBV45's Avatar
SBV45
Postmaster
Joined: Aug 2003
Posts: 4,483
Likes: 2
From: Central Texas
Change both your filters at the same time. Fords publications on this suggest:
1. Drain the fuel/water separator on the HFCM. Follow JD's advice using the empty 3 liter soda bottle.
2. change the HFCM filter. Discard the O ring. Diesel fuel will make the O-ring swell slightly. You should have a new one with the new filter set.
3. Replace the fuel/water separator plug.
4. Change the fuel filter on the engine.
5. Turn the key on for 3 cycles of 30 seconds each with 20 seconds inbetween to purge air.
 
Reply
Old Jul 5, 2004 | 10:04 PM
  #6  
04F250CC60's Avatar
04F250CC60
Senior User
Joined: Apr 2004
Posts: 261
Likes: 0
Selsun Blue is great for knocking out that diesel smell on your skin
 
Reply
Old Jul 6, 2004 | 07:36 AM
  #7  
Hjudge49's Avatar
Hjudge49
Elder User
Joined: Oct 2003
Posts: 653
Likes: 0
From: Florida
I've found that if you loosen the cap on the engine fuel filter, then drain the HFCM, it will drain the line almost completely before you remove the HFCM element, and thus not drip all over you while replacing it. Also, If you park the truck on a slight incline, nose up, it drips less. On an earlier thread on this Forum, someone came up with an easy way to get better access to the HFCM on 4x4's. Jack up the left front of the truck to move the front drive shaft out of the way. The last time I changed mine, the cap on the HFCM tried to cross thread, and I had to remove the entire assembly to get it back on. Like SBV45 said, diesel fuel makes the o rings swell, if you remove the HFCM get a seal kit before removing the manifold. You cannot get the old seal to work again.
 
Reply
Old Jul 6, 2004 | 08:12 AM
  #8  
IB Tim's Avatar
IB Tim
FTE Leadership Emeritus
20 Year Member
Veteran: Air Force
Joined: Jan 2003
Posts: 161,999
Likes: 75
From: 3rd Rock
Club FTE Gold Member
I just changed mine the weekend, both filters, released the HFCM cap and came back three hours later….. worked well not a drip.
Only made changing the oil a five-hour job....

By the way for those of you with OilGuard, the new Aluminum cap is wonderful.
Mine is in black almost wish I would have got Blue…or Red….hum...
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Jul 13, 2004 | 12:28 PM
  #9  
coloradokid's Avatar
coloradokid
New User
Joined: Nov 2003
Posts: 15
Likes: 0
Tim, I went to the oilguard website and could not find the aluminum cap. Where do I look?
 
Reply
Old Jul 13, 2004 | 01:50 PM
  #10  
IB Tim's Avatar
IB Tim
FTE Leadership Emeritus
20 Year Member
Veteran: Air Force
Joined: Jan 2003
Posts: 161,999
Likes: 75
From: 3rd Rock
Club FTE Gold Member
Originally Posted by coloradokid
Tim, I went to the oilguard website and could not find the aluminum cap. Where do I look?
Call them it is not on the web yet, tell them where you heard aobut it!
 
Reply
Old Jul 13, 2004 | 02:00 PM
  #11  
Choctaw Bob's Avatar
Choctaw Bob
Postmaster
Joined: Dec 2003
Posts: 3,359
Likes: 0
From: Dallas
Originally Posted by Tim Lamkin
I just changed mine the weekend, both filters, released the HFCM cap and came back three hours later….. worked well not a drip.
Only made changing the oil a five-hour job....

By the way for those of you with OilGuard, the new Aluminum cap is wonderful.
Mine is in black almost wish I would have got Blue…or Red….hum...
5 hours? U must be having a six pack between each step!
 
Reply
Old Jul 13, 2004 | 02:01 PM
  #12  
pdbd's Avatar
pdbd
Senior User
Joined: Dec 2003
Posts: 163
Likes: 0
[QUOTE=Tim Lamkin]I just changed mine the weekend, both filters, released the HFCM cap and came back three hours later….. worked well not a drip.
Only made changing the oil a five-hour job....

Five hours, is that what you told the wife? I do oil and filter in 45 min flat!
No drips either.
 
Reply
Old Jul 13, 2004 | 02:29 PM
  #13  
Choctaw Bob's Avatar
Choctaw Bob
Postmaster
Joined: Dec 2003
Posts: 3,359
Likes: 0
From: Dallas
Originally Posted by 04F250CC60
Selsun Blue is great for knocking out that diesel smell on your skin
Jack Daniels applied externally and internally will also knock it out!
 
Reply
Old Jul 13, 2004 | 02:40 PM
  #14  
Black1's Avatar
Black1
More Turbo
20 Year Member
Joined: May 2003
Posts: 526
Likes: 7
From: Houston
Originally Posted by Choctaw Bob
Jack Daniels applied externally and internally will also knock it out!
You guys are killing me.
 
Reply
Old Jul 13, 2004 | 05:09 PM
  #15  
mattsf250's Avatar
mattsf250
Elder User
Joined: Nov 2003
Posts: 987
Likes: 3
From: Bass Lake, CA
boy, that 87 bux i spend at the dealer seems like a bargain :P
 
Reply




All times are GMT -5. The time now is 04:07 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE