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Old Apr 28, 2004 | 02:44 PM
  #1  
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MaxTek
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Drip Rail (not the chrome part)

Are drip rails (not the chrome, the actual welded on rail) available as orderable parts? I have searched somewhat but haven't found anything.

I need a driver side drip rail for my '78 F150. At least a partial (the horizontal part). It rusted through and was discarded.

MaxTek
 

Last edited by MaxTek; Apr 28, 2004 at 02:56 PM.
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Old Apr 28, 2004 | 03:15 PM
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Max,
Excellent question. To my knowledge, they are not. I answered this post specifically so that I could monitor the replies. I am looking for some sort of a replacement rain rail. I could use a bunch of them.
KingFisher
 
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Old Apr 28, 2004 | 11:33 PM
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jsooke
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The truck catalogue I am looking at says Drip Rail Molding, left or right, USD30.00 each.

Jay
 
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Old Apr 29, 2004 | 12:32 AM
  #4  
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jsooke,

your reply is pertaining to the chrome molding that the first post specifically stated he did not need. The drip rail is part of the cab not a molding and I have not seen them sold as a replacement item.

You might have to find a donor truck that you could torch or cut off the rails and then clean up before welding onto your truck. Or have a piece of narrow flat stock welded on and then cleaned up with a grinder before putting some nice chrome molding to cover up any uglyness.

just a few ideas anyway.
 
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Old Apr 29, 2004 | 07:15 AM
  #5  
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Yes, the reply above is talking about the chrome covers. I still have my originals but on the driver side there is nothing to put them on.

If you open your door and look up...it appears the drip rail is a welded on piece that has a flange going underneath the cab where the door closes.

I can get my cousin to fabricate one but I'm sure it will be a hit and miss project. Probably a lot of misses until it fits right.

The truck in question had a cab roof replacement done. That was a project! The weird thing is the same rust damage that happened to warrant the cab roof replacement is obviously happening again since one of the drip rails rusted off.

Any insight to this. After we welded on the new roof I put on the seam sealer and made sure all the weep holes were open and primed/painted it. It didn't last long. I guess its a Ford flaw?

MaxTek
 
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Old Apr 29, 2004 | 07:51 AM
  #6  
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dfisher1
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Max,
I was afraid of this. No one has ever created an aftermarket rain rail.
Here's what I did:
I went to a junkyard.
I cut the cab roof off a donor truck and welded it to my truck.
Or I will when I get around to it.
I hope the donor doesn't rust before I finish the resto.
KingFisher
 
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Old Apr 29, 2004 | 08:07 AM
  #7  
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Originally Posted by dfisher1
Max,
I was afraid of this. No one has ever created an aftermarket rain rail.
Here's what I did:
I went to a junkyard.
I cut the cab roof off a donor truck and welded it to my truck.
Or I will when I get around to it.
I hope the donor doesn't rust before I finish the resto.
KingFisher
I hope you have a spot weld cutter bit and a good one at that. There a lot of spot welds all around the window channels etc. A ton of labor but not much rocket science. Don't forget to POR15 everthing before you put the donor on.

Than again I POR15'ed very well and here we are talking about rust in this topic.
 
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Old Apr 29, 2004 | 08:53 AM
  #8  
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toolz_not_toyz
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Originally Posted by MaxTek
Are drip rails (not the chrome, the actual welded on rail) available as orderable parts? I have searched somewhat but haven't found anything.
That might be because, I think, they're not welded on. There's a picture in my gallery...

https://www.ford-trucks.com/user_gal...=42595&width=0

From the bottom looking up they look welded on, sure, but I think that what you're looking at is actually the seam of the cab roof. I'm fairly certain that drip rails are usually crimped into the roof panel edges so they aren't really an off-the-shelf "part" that can be obtained. You might be able to fabricate new ones but then you'd have to grind off your old ones and figure out how to get the new ones on without warping the roof panel. Maybe spot welding and then seam filler? I dunno. I'm just wondering out loud.
 
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Old Apr 29, 2004 | 01:58 PM
  #9  
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Originally Posted by toolz_not_toyz
That might be because, I think, they're not welded on. There's a picture in my gallery...

https://www.ford-trucks.com/user_gal...=42595&width=0

From the bottom looking up they look welded on, sure, but I think that what you're looking at is actually the seam of the cab roof. I'm fairly certain that drip rails are usually crimped into the roof panel edges so they aren't really an off-the-shelf "part" that can be obtained. You might be able to fabricate new ones but then you'd have to grind off your old ones and figure out how to get the new ones on without warping the roof panel. Maybe spot welding and then seam filler? I dunno. I'm just wondering out loud.
As far as warping the roof panel...I can't see that. I replaced the complete roof panel on my truck and nothing got warped in the process. The drip rails would be welded underneath on the cab frame and the roof panel is actually a separate piece that sits on the cab and is welded to it. Does that make sense? I don't know any other way to type it.


But I do see what you mean. I went out and checked my passenger side. The reason I thought it might be a part is from the appearance of the vertical part running down. It has an obvious flat flange coming away from the rolled/crimped actual rail.

MaxTek
 
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Old Apr 29, 2004 | 02:10 PM
  #10  
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dfisher1
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All,
Seriously, the easiest way to replace them is to clip the cab roof and weld on a new roof. How the heck could you dissassemble the cab to replace them. I guess you could grind the old ones off and weld a C-channel of similiar shape back over. Problem is that the cab is usually ate up as bad as the rails. Now what? It's almost worth your time just to get a replacement cab. Let's talk about something else. I'm getting depressed :<
KingFisher
 
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Old Apr 29, 2004 | 04:09 PM
  #11  
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Originally Posted by dfisher1
All,
Seriously, the easiest way to replace them is to clip the cab roof and weld on a new roof. How the heck could you dissassemble the cab to replace them. I guess you could grind the old ones off and weld a C-channel of similiar shape back over. Problem is that the cab is usually ate up as bad as the rails. Now what? It's almost worth your time just to get a replacement cab. Let's talk about something else. I'm getting depressed :<
KingFisher
How do you clip the cab roof with the rails. You must mean a lot, lot more than just the upper roof shell. Which goes down to the top of the windshield channel and down to the drip rails (right inside of them), down 8 or so inches around the sides and than the same on the top channel of the rear window. That's what I replaced. Anything more and I would think you would run into major nightmares with the windshield and rear window areas.

Well it is a little depressing...no wait my whole truck project is VERY depressing. I will post a pic of the replacement rail my cousin makes. My plan is to get my cousin to cut-off (with a cut-off wheel or plasma cutter) whats left of the existing rail and than weld on the replacement. Obviously seam sealer, POR15 and others will come into play. I'm not going to roof replacement route again..didn't work the first time.

OK new subject and thanks.
 
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Old Apr 30, 2004 | 09:20 AM
  #12  
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Originally Posted by dfisher1
All,
Seriously, the easiest way to replace them is to clip the cab roof and weld on a new roof. How the heck could you dissassemble the cab to replace them. I guess you could grind the old ones off and weld a C-channel of similiar shape back over. Problem is that the cab is usually ate up as bad as the rails. Now what? It's almost worth your time just to get a replacement cab. Let's talk about something else. I'm getting depressed :<
KingFisher
Kingfisher hit on something I've been thinking about. My '74 highboy's cab is amazingly solid down low but needs work around the rear window channel up high (rust has invaded the channel and eaten it up. I've found a '76 donor cab, but its a 2wd auto, trucks have different ac setups, etc. So rather than swapping on the 2wd cab and fooling with mounts, tunnel covers, etc., I had thought about cutting off the top of the cab and grafting it onto my highboy.

How hard would this be? Has anyone done it? Obviously measurements will be crucial if everything is to fit. I would have to come about 6 to 8 inches down the A & B pillars to get past the rust. Will I be able to get it back together? I've been wondering if the pillars would spread or flex once the roof was gone and if I would ever be able to get it back together.

Maybe I'd just be better off using the 2wd cab as a donor for patch panels and try to keep my existing cab as intact as possible?

My "to do" list keeps getting longer and longer. This restoration business is like a disease.
 
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Old Apr 30, 2004 | 09:34 AM
  #13  
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dfisher1
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All,
You will need to setup a a series of jigs. They will fit into the window openings of either cab, (donor/resto). These jigs will clearly identify your start/finish points for the cuts. The true trick is to create a jig that connects the window jigs together and clearly marks the cut path. I would assume that leaving the doors on (hung correctly) would be a huge guide. A sawsall should make quick work of the sheetmetal and prevent any distortion. A mig welders and a serious angle grinder will bring this frankenstein back to life. This kind of repair should represent on of the most difficult restoration techniques that we could face. Once you tackled this, the sky is the limit!
Consider it,
KingFisher
 
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Old Apr 30, 2004 | 09:43 AM
  #14  
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toolz_not_toyz
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Originally Posted by dfisher1
All,
Problem is that the cab is usually ate up as bad as the rails. Now what? It's almost worth your time just to get a replacement cab. Let's talk about something else. I'm getting depressed :<
The truck I'm looking at has a cab in excellent condition except for the drip rail over the driver's door. Replacing the entire cab to fix that one problem would be a little...excessive. Maybe I'll just bond Kevlar to it.
 
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Old May 2, 2004 | 09:46 AM
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I see a lot of advice about "just get a new cab roof". I just picked up a '79 f150 and the roof look like hammered goats a$$. Not to mention that it is about as water tight as a coffee filter. The railes were filled with what looks to be caulking. can any one give me a rough estimate of how much work is it going to be to replace the roof and a ball park figure on the dammage that it is going to be to my bank account. thank you
 
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