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1997 - 2006 Expedition & Navigator 1997 - 2002 and 2003 - 2006 Ford Expedition and Lincoln Navigator Discussion

'97 - '99 Expedition Changes / Problems

Old Apr 14, 2004 | 10:29 AM
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Question '97 - '99 Expedition Changes / Problems

If you saw my previous post re. the gear code for 3.73LS axles you'll know that i'm in the market for a 1997-1999 Xpe. I go off road occasionally and tow a hard top camper so the 4x4 and 5.4L is a must. I like the Eddie Bauer models, but may get an XLT instead.

My question is...Do any of y'all have suggestions on which of the 3 model years to get? i.e. Were there any problems when they first came out in '97, or any major issues or recalls to look for in the other years? Also I'd appreciate any opinions on the models or options to try and get. I would like to stay around $12,000, so that limits me to 1999's and older with around 100K miles on them.

Thanks for your opinions & information in advance...Dave
 
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Old Apr 14, 2004 | 10:57 AM
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I've got a '97 EB 4x4 that has overall been a great vehicle, but it has exhibited most of the known problems with the early models. These problems include:

Ignition Coil Failures: One went bad, another was marginal, both replaced under extended warranty.

EGR/DPFE: Again, typical problems. DPFE sensor replaced under extended warranty.

E4OD Transmission: Torque converter fragged at about 79,000 miles, sending metal throughout transmission. Problem revealed when TCIL began flashing after ECM (TCM?) detected slow 1-2 or 2-3 shift. Transmission completely rebuilt under extended warranty.

Rear Drive Shaft: Early designs used three u-joint (2 front, 1 rear) with a centering ball between the two front joints. This wore to the point it was vibrating. Entire driveshaft replaced as a unit with upgraded design, again under extended warranty.

We bought the truck to pull a large pop-up camper, then traded the camper for a larger unit. So... we bought a 3/4 ton Suburban to pull the larger camper. The Expy is for sale if you want to contact me off-list.

Engineerdad
 
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Old Apr 15, 2004 | 07:54 AM
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Thanks for the info. It really helps when looking for a used vehicle if you know the common problems and where to look for them.

EngDad, couldn't get in to send you an E-mail on your X, you can send me the details if you want
 
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Old Apr 15, 2004 | 08:46 AM
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mcn420:

Yeah, since I don't have 15 posts yet, there are lots of things I can't do - Thanks Spammers. I can't send you one either. I've include a link below to the listing on Ebay - this auction is closed but I'll be relisting it this weekend or early next week if it doesn't sell.

When we first bought the truck, we loved it. That toned down a little bit as each of the annoyances occurred. Then we traded campers and it just isn't up to the task of pulling the larger camper. I hated to ruin a perfectly good vehicle by forcing it to do something it wasn't designed to do, and didn't want the liability of towing overloaded or marginal.

The truck is still a lot of fun to drive, comfortable, quick, nimble, and well-behaved. I wish we could keep it as a spare.

<a href="http://cgi.ebay.com/ebaymotors/ws/eBayISAPI.dll?ViewItem&item=2472389604&category=60 11&sspagename=STRK%3AMESUS%3AIT&rd=1">Ebay Auction</a>
 
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Old Apr 15, 2004 | 09:22 AM
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I personally like the '99+ models for the added HP/Torque and the redesigned front end. However, it was in '99 when the infamous right head gasket oil leak surfaced. Make sure you inspect this area carefully. Also make sure the truck you decide on idles nicely. A few of these modular engines have had problems with a smooth idle.
 
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Old Apr 15, 2004 | 11:17 AM
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1997-98 models have a "2HI" selection for the transfer case. Dropped for 1999, gone until 2003.

I would also shun those models equipped with the air suspension option. Apparently it doe$n't age very well.

The 17" wheel option gives about 1-1/2" more ground clearance compared to the 16's, but tire selection is more limited and expensive.

A sunroof is nice, but for '97 - '99 is incompatable with the rear heat/AC option. Can't have both at the same time.

Third row seats were optional during this era, if you want one, be certain to find a vehicle already equipped. It can't be added on unless you go to an aftermarket model.
 

Last edited by PaulC; Apr 15, 2004 at 11:28 AM.
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Old Apr 15, 2004 | 12:13 PM
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Thanks all this post is great. Especially for guys like me who are very meticulous about their vehicles and which options they have and don't have and why.

Buzzard- I wasn't aware they changed the HP & Torque in '99. To save me some research time do you know how much the HP & Torque rating Changed between the '97-'98 and the '99s? Or a link to this info?

Engineer Dad- Thanks again, and the EB- X looks very nice but I'ver really got my heart set on a Black with Tan Leather EB, but we'll see.

Paul- Thanks for those pointers, that little stuff is what I want to know esp, the sunroof / rear heat thing that always puzzled me in ads why some had and some didn't!
 
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Old Apr 15, 2004 | 02:23 PM
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wife bought a 1997 1.5 years ago, xlt, 4x4, 4.6l 86k, only problem we have had is a door sensor went out. has 114k on it now. could be all the first year bugs happened before we got it, i am guessing if you get one around 85k miles or more all the bugs should be fixed
 
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Old Apr 15, 2004 | 05:10 PM
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'99+ got new heads and a new intake system. This equated to something like 25 HP and 40 or 50 ftlbs torque.
 
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Old Apr 15, 2004 | 09:12 PM
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25 HP and 40+ torque is a nice power gain. Maybe I'll try for a 99 and up. I'll have to see what's on the market around Cincy OH. Thanks again Buzzard
 
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Old Apr 20, 2004 | 07:58 PM
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I have a 99 EB 5.4. At 70k, just now starting to have a couple problems.

Rear wiper has stopped working. Took it in once .......... intermittent problem. Started working after I dropped it off. Now its deader than a door nail. I think it's a bad connector in the rear door panel. It would only stop working after it sat out in the sun. The service writer looked at me like I was on drugs. I wonder if he's ever worked on cars before ?

Parking brake cable just broke. Never use it. Probably rusted in the cover.

I have the middle level ESP. So nows time for a trip to town.

I working on an EGR problem. But should be under control with one more part. $25 so far. We'll see if the Control Valve will fix it. If not I'll need the sensor.
 
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Old Apr 20, 2004 | 08:07 PM
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Rear wiper motor failure is VERY common. If your ESP covers it you should have no problem getting it replaced.
 
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Old Apr 21, 2004 | 10:29 AM
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Hi every one, I'm just about to buy a 99 expedition eddie bauer, is there anything
to look out for that could give me problems, it's a 5.4 with 42000 miles.
 
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Old Apr 21, 2004 | 12:27 PM
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I have a '97 XLT built on May 21, 1997. It has 126K miles on it now and has had no major problems at all and has towed a travel trailer from day one up mountains, across deserts and beaches, cross streams and through 8" deep snow in -25 degrees at 10K ft. I'm keeping it until it gets 250K miles or the 2008's prove to be much better/more powerful vehicles than the current lot. No problems or adjustments needed in the air suspension. I'd never have a tow vehicle again without it. See my sig for specs.
 
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