When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
<cr>
When I strip a vehicle, I start with 32 and finish up with 80. I don't see any reason to go any finer. At this point, I would....
1) Treat the bare metal with a rust converter. Rust Mort, Metal Ready (by Por 15), and Picklex are just three of the many brands.
2) Spray on one medium coat of epoxy primer. This will seal in any micro-rust and seal out any water.
3) Filler work (AKA Bondo).
4) 2K filler primer. This will take care any scratches in your metal.
Another option would be to use RM (BASF product) Polyuroxy primer. It's self etching AND a high build. It's not cheap, but saves time. I've used it a few times now and really like it. One thing is for sure, regardless of the choice you make, preparation is everything! The final coat of clear is only as good as the work you are about to do. Make sure the surface to be coated are clean, dry and room temp.. Applying a catalized coating to a very cold panel with any kind of moisture on it can trap the moisture between the coating and the panel. As the coating cures, heat is generated. This heat can turn the moisture to vapour and cause blistering and in severe cases delamination.
AEKISU. I have a product sheet but it's a .pdf. I can't paste it here, and I have under 15 posts, so I can't email it to you. Otherwise:
It's an R-M Product. It's their EP line of primers. To use as a primer surfacer, you mix with UA97 Polyuroxy Activator and DH49 Hardener (4:2:1) DO NOT GUESS. MIX EXACTLY.
It's great over steel, but does need DE18 etch over bare aluminum. Cost: I think the last Gal., including Activator and Hardener I bought was around $300.00 Canadian. That will cover about 280 Square Feet with a grav. feed HVLP, 1.6 tip and enough air. It's pretty steep. But it's premium and I can skip a few product applications. And it dries in 3 hours at 68.
One word of caution, it is STRONG stuff. 3m N100 respirator and eye protection in a well vented area minimum. Fresh air and a booth prefered.