Notices
1968-Present E-Series Van/Cutaway/Chassis Econolines. E150, E250, E350, E450 and E550

Dual battery thread...

Thread Tools
 
Search this Thread
 
Old Mar 31, 2004 | 07:34 PM
  #16  
cocot's Avatar
cocot
Senior User
Joined: Mar 2003
Posts: 340
Likes: 1
From: NY
Go to the marine supply and buy the multi-stranded tinned "00" gauge.
 
Reply
Old Mar 31, 2004 | 07:57 PM
  #17  
mhg's Avatar
mhg
Fleet Mechanic
Joined: Sep 2003
Posts: 1,279
Likes: 0
From: savannah,ga
Kaleo
the idea for 2 switches is to allow heavy use on one bat.
while not running the engine and save the second bat. for starting
mhg
 
Reply
Old Mar 31, 2004 | 11:43 PM
  #18  
Kaleo's Avatar
Kaleo
Senior User
Joined: Oct 2003
Posts: 110
Likes: 0
From: Alaska
mhg,
I understand what you mean, but that requires you to manually set the right switches. Using the method I described will automatically isolate the Aux batt when key is turned off. Start van, batts get linked back together and start charging.

Both methods will work. I just think the auto setting method is more user friendly.

I can just imagine Dadvan disconecting his main batt, so he can monitor the radio or whatever. Getting in a pinch and panic because he forgot to flip a switch and the van won't start. LOL
 
Reply
Old Apr 1, 2004 | 12:01 AM
  #19  
Kaleo's Avatar
Kaleo
Senior User
Joined: Oct 2003
Posts: 110
Likes: 0
From: Alaska
Dadvan,
I think 00 gauge might be a little over kill, unless you plan on using the Aux batt to help start the van. Look at what Ford uses in their trailer charge line, no bigger than 8 gauge. You should only need wire big enough to carry the charging amperage to the rear batts. Same idea as trailer batts, they get completly drained some times and are charged through the 7-way when driving.
 
Reply
Old Apr 1, 2004 | 06:56 PM
  #20  
cocot's Avatar
cocot
Senior User
Joined: Mar 2003
Posts: 340
Likes: 1
From: NY
Yea, but if you are going to run a new wire, you might as well go for as little voltage drop as possible and used the tinned marine wire so you never have to worry about corrosion. IMHO. I have a boat so I believe in overkill.
 
Reply
Old Apr 1, 2004 | 11:16 PM
  #21  
DadVan's Avatar
DadVan
Senior User
Joined: Jan 2004
Posts: 289
Likes: 0
From: The Show Me State
All,

I'll probably opt for the "big stuff" as I *MUST* have as little voltage drop as possible due to the electronics. Most amateur radios and laptop PCs get "mad" at 11.8v, even if it's for just a sec (like when you press the transmit key...).

How about ends for the cables? Just use the "standard lead stuff" from Wally World?

DadVan
 
Reply
Old Apr 1, 2004 | 11:52 PM
  #22  
Torque1st's Avatar
Torque1st
Posting Legend
Joined: Sep 2001
Posts: 30,255
Likes: 37
Kaleo, while Kenworth etc use this method because it is cheap it will destroy the batteries. It is best to use an isolator. The reasons the batteries become mismatched is the chemical reactions and buildups that occur in the cells. Eventually one battery will not charge, and before that it's capacity will be reduced over time.

The isolator system is very reliable. You can use a couple of knife switches for a simple backup if something goes wrong.

8 AWG will work for the charging circuit.

A second starter solenoid can be used to start the vehicle from the AUX battery. That gives you a redundant start solenoid also You can engage both switches (key and start button) at the same time for a dual battery start.

If you are going to do it, -do it right!
 
Reply
Old Apr 2, 2004 | 08:39 AM
  #23  
cocot's Avatar
cocot
Senior User
Joined: Mar 2003
Posts: 340
Likes: 1
From: NY
Originally Posted by DadVan
All,

How about ends for the cables? Just use the "standard lead stuff" from Wally World?

DadVan
Again, I would get the superior silver leads from the marine supply. Put some dielectric grease on the end, crimp it then some shrink tubing. Your van will be scrap metal before those connections corode.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Apr 2, 2004 | 11:21 AM
  #24  
jpsartre12's Avatar
jpsartre12
Posting Guru
Joined: Nov 2003
Posts: 1,341
Likes: 0
From: Detroit Subs
Originally Posted by Deep Sleep
Dadvan suggested starting a thread for this. I know in my 91 E-150 I have the isolator for duel batteries in my van,but only one battery. I also have a large audio system (4 amps,1600 watts) power windows,door locks,aux lights,TV, VCR(will be swaped for a DVD soon). So I really could use a duel,If not a triple battery set-up. I have also heard of people useing 2 altanators, Or am I better off with one of the 220 amper modles? Would like to hear from people who have set-up multiple battery/altanator set-ups.
Most people that I know who drive ridiculously huge audio systems have one battery, one large alternator and a big fat 1 or 2 Farad capacitor.
 
Reply
Old Apr 2, 2004 | 06:59 PM
  #25  
DadVan's Avatar
DadVan
Senior User
Joined: Jan 2004
Posts: 289
Likes: 0
From: The Show Me State
jpsarte12,

Yah, but I'm not talking that kind of radio, I'm talking amateur radio transceivers, laptop computers, LCD monitors, video cameras, and other "stuff" related to using the vehicle to chase storms. We frequently drive hours to find the storm, then park the van with all the electronic equipment running, leave it for an hour, then fire it back up and drive for 15 minutes... This process might be repeated a dozen or more times in even a short chase. The big cap you mention helps with the surge loads a "show-sound" system encounters, not with the deep cycle situation I face. In addition, and I know how weird this sounds, I really, really want to keep batteries out of the passenger compartment if at all possible.

DadVan
 
Reply
Old Apr 2, 2004 | 07:02 PM
  #26  
DadVan's Avatar
DadVan
Senior User
Joined: Jan 2004
Posts: 289
Likes: 0
From: The Show Me State
cocot,

I actually live near Smithville Lake (in the Kansas City area). I should be able to drop by nearly any marine store and walk out with the high-quality terminals of which you're speaking?

DadVan
 
Reply
Old Apr 2, 2004 | 10:23 PM
  #27  
cocot's Avatar
cocot
Senior User
Joined: Mar 2003
Posts: 340
Likes: 1
From: NY
Here are a couple of links for the stuff from West Marine.
I am sure any marine place would stock this though.
I would reccomend a Trojan Deep cycle group 31 which is rated at 225 Reserve capacity. Which means 225 minutes @ 25Amp draw.


http://www.westmarine.com/webapp/wcs...120&storeNum=9

http://www.westmarine.com/webapp/wcs...124&storeNum=9
 
Reply
Old Apr 2, 2004 | 11:17 PM
  #28  
Torque1st's Avatar
Torque1st
Posting Legend
Joined: Sep 2001
Posts: 30,255
Likes: 37
Any welding supply store or industrial battery store also has good terminals.

I solder all of my connections after crimping them (no dielectric grease b4 crimp). I then coat them with dielectric grease before assy. I also use lead free battery terminals and solder them. I have seen many problems over the years with internal corrosion inside lead terminals and also the crimped ends on std battery cable ends.
 
Reply
Old Apr 2, 2004 | 11:53 PM
  #29  
Deep Sleep's Avatar
Deep Sleep
Thread Starter
|
Senior User
Joined: Jan 2004
Posts: 103
Likes: 0
From: Washington
Originally Posted by jpsartre12
Most people that I know who drive ridiculously huge audio systems have one battery, one large alternator and a big fat 1 or 2 Farad capacitor.
I have the 1-1 Fared Cap already. As for ridiculously huge, I'm just getting started. Soon I'll be adding 2 12 disk CD changers & swapping out the VCR for a DVD player. Also going to install an X-box.
As for wanting to add two other batteries, You can't have your engine running in SQ comps when the judges are running your system . It would also be nice to play a DVD when camped out with out having to have your engine running.
 
Reply
Old Apr 3, 2004 | 01:15 PM
  #30  
jpsartre12's Avatar
jpsartre12
Posting Guru
Joined: Nov 2003
Posts: 1,341
Likes: 0
From: Detroit Subs
Originally Posted by Deep Sleep
I have the 1-1 Fared Cap already. As for ridiculously huge, I'm just getting started. Soon I'll be adding 2 12 disk CD changers & swapping out the VCR for a DVD player. Also going to install an X-box.
As for wanting to add two other batteries, You can't have your engine running in SQ comps when the judges are running your system . It would also be nice to play a DVD when camped out with out having to have your engine running.
I got the picture now. That's much different circle from the one I travel in. We try to put the battery in the trunk for better weight distribution at launch and wouldn't think of ading a second battery onboard.
 
Reply



All times are GMT -5. The time now is 06:31 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE