Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

'91 clutch questions...

Thread Tools
 
Search this Thread
 
Old Mar 17, 2004 | 12:12 PM
  #1  
cliffrwarren's Avatar
cliffrwarren
Thread Starter
|
Junior User
Joined: May 2003
Posts: 66
Likes: 0
'91 clutch questions...

I have my '91 F-150 in the shop today to replace the
intake gaskets. While there, I asked them to look at the
clutch, possibly bleed it, because sometimes it's hard
to shift.

They quoted me $130 for the clutch work, which I
declined because the thing still works. But in reading
through the archives... I see some concerns:

What years have the plastic clutch rod? (This sounds
like a terrible design.)

They said my clutch needed a new plastic bushing, and
that it was a few hours to replace... (hence the high
quote). How hard is it to replace this bushing?

Thanks for any help.

Regards, Cliff
 
Reply
Old Mar 17, 2004 | 10:53 PM
  #2  
ajstephan's Avatar
ajstephan
Senior User
25 Year Member
Joined: Feb 2000
Posts: 369
Likes: 1
Are you talking about the plastic clutch master cylinder rod and bushing? I've got a '95, but if its the same, then that bushing takes minutes (at MOST) to fix, and if it's worn, will make it tough to shift.

Crawl under the dash and take a look at the rod connecting the pedal to the clutch MC. If it's using the plastic rod/bushing combo, then you may see the rod shift to the side if you push the pedal down some. It pops right off, but have a spare ready, as it's easily destroyed (by ordinary use, in my experience.)

You can get them at the dealer. It's a rip off at ~ $7, but there's no aftermarket I know of. I finally got sick of replacing them, and had the pin drilled by a machine shop, and added a cotter pin.

It's not hard to bleed the slave cylinder either, which may help shifting. Check your Chiltons/Haynes manual.
 

Last edited by ajstephan; Mar 17, 2004 at 10:56 PM.
Reply




All times are GMT -5. The time now is 04:13 AM.

story-0
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-1
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-2
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-3
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-4
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-5
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-6
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-7
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-8
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-9
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE