Notices
Aerostar Ford Aerostar

Help! Starting Problem!

Thread Tools
 
Search this Thread
 
Old Mar 8, 2004 | 02:55 AM
  #1  
bbfoto's Avatar
bbfoto
Thread Starter
|
New User
Joined: Mar 2004
Posts: 4
Likes: 0
Help! Starting Problem!

'93 4.0 XLT Extended 2wd

Please HELP!

I turn off my van in park, like normal. The next time I hop in the van to go somewhere, I turn the key and everything comes on like normal, but I get no crank/starter motor whatsoever! Nothing!

Then sometimes, I turn the key very, very slowly from the "on" position to the "start" position, and SOMETIMES it will start if I "find" the exact position on the key switch to make good electrical contact.

Obviously, there seems to be a bad connection in the ignition key switch.

I replaced both the key switch/tumbler and the Ignition switch (white rectangular plastic box with column shift pin, and wire harness connector, located on the lower left side of the steering column, $20 part at Autozone, $45 at dealer.)

I also replaced the Starter Relay. It's the one under the hood on side of the engine bay next to the battery. All fuses have been checked and are good.

Still the same problem! It will not start. The Starter Motor & Solenoid are good because it starts EVERY time by "jumping" the starter relay.

This problem seems to be intermittent. Sometimes it will work, sometimes not at all.

IN ADDITION, when I do start it by jumping the starter relay, the engine will NOT STOP RUNNING if the key is Turned Off!!!

However, if the Fuel Pump Inertia Switch is disconnected or in the "Triggered" or "button up" position, the engine will turn off when the key is turned off! If the Fuel Pump Inertial Switch is connected and in the Normal (button down) position, the engine will Not Shut Off !!! The only other way to turn off the engine is to disconnect BOTH the Battery AND the Alternator power wire.

Should I be looking for a bad connection at a wiring harness, another relay, a fusible link?

Any Help Would Be Appreciated! TIA!
 
Reply




All times are GMT -5. The time now is 07:31 PM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE