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1961 - 1966 F-100 & Larger F-Series Trucks Discuss the Slick Sixties Ford Truck

Gas line size

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Old Feb 24, 2004 | 10:40 PM
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Gas line size

I am looking for suggestions on how to increase the gas line size on my 66 F100. I would like to keep the stock tank but am not sure that the 5/16 gas line will carry enough volume.
 
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Old Feb 24, 2004 | 11:45 PM
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What size engine are you running??? The stock size line is plenty for just about anything, except for those 500hp "built" engines if you want to know the truth. In a similar way a 4 barrel carburetor is basically ineffective unless a proper camshaft is utilized, etc. In other words you probably don't need it.
 
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Old Feb 24, 2004 | 11:59 PM
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What modifications have you done to the engine? The 5/16" line will work up to mild 390 engines, once you go to a larger cam, intake, carb, exhaust, higher cr, and in particular sustained higher rpm's you will need to upgrade the size of the fuel lines.
 
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Old Feb 25, 2004 | 12:46 PM
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The engine that I am in the process of installing is a 351C 2V built by Wilke Performance Specialties. It has forged flat top pistons, ported heads, CompCams extreme energy roller cam with 236/240 duration @ .050, roller rockers, Weiand X-CELerator intake, Holley 770 street avenger carb, MSD distributor, MSD 6AL control box, holley fuel pump, and headers. I have no idea how much HP/TQ this engine will produce but the 5/16's line seemed a little small.
 
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Old Feb 25, 2004 | 12:57 PM
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Wow, sounds purty. I can see if you have the buckage you might want to spiffy up the fuel line for cosmetic reasons. The holley site talks about fuel line size and all that, from a technical standpoint I'm not sure there would be any problem. Mechanical fuel pumps can really kick out the pressure if necessary, most engines don't require it though.
 
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Old Feb 25, 2004 | 01:32 PM
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I would suggest upgrading your fuel line size for that engine. My previous 390 ran out of fuel on sustained pulls-long grades, high speed runs(who?me?!!),towing especially. I went to -8 Russell tubing, hose and fittings, but 3/8" is prolly enough. Most 4 barrel equiped pickups used 3/8" lines from the factory.
BTW sounds like a great engine!
 
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Old Feb 25, 2004 | 04:51 PM
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Putt - What did you do at the gas tank to change to the -8 Russell tubing?
 
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Old Feb 25, 2004 | 07:57 PM
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I used a Holley base gasket as a pattern to cut a hole in the top front part of the fuel tank where it is flat. A piece of flat aluminum cut to fit and screwed down with stainless screws was used to seal the access hole. I drilled a hole near that access plate for a -8 bulkhead fitting. The access hole is just big enough to get a hand in and work carefully inside the tank. I used aluminum -8 tubing and cut it to fit on the bulkhead fitting and reach near(within 3/8") of the bottom of the tank. That became the fuel pickup. I then ran tubing following the stock line route out of the cab. A piece of braided hose went from the bottom of the cab to more tubing on the inside of the frame and connected to more tubing. The rest was just routing the tubing and connecting to pump, filter, and carb!
 
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Old Feb 25, 2004 | 08:06 PM
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Ya know -- if you are going to that much trouble and changes to the old in cab tank, as well as new fuel lines anyhow, you really ought to get it over with and put the tank between the rails (quite common, do search). You are going to the trouble of new lines already.

The only problem is the fuel tank filler. I personally think the coolest solution is making or finding one of the licence plate flappers (GM products, 70's), and putting the filler behind it. Getting the tank between the rails (above the spare tire) is pretty easy.
 
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Old Feb 25, 2004 | 08:38 PM
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A good point cd, I no longer have the in cab tank. I was just telling how I installed it when I did. I agree that a frame mounted tank is better. If you are upgrading fuel line size the technique applies no matter what tank!
 
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Old Feb 25, 2004 | 10:15 PM
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Thanks!!!!!
 
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Old Feb 26, 2004 | 08:49 AM
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I have tossed around the license plate deal quite a bit myself. The Cougar has the filler like that. Still working on that problem with the tank sitting too tall for the filler hole...

--Mike
 
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Old Feb 26, 2004 | 10:59 AM
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Mike's right. I'm not sure that would work unless you drop the tank too far down for my level of comfort. Every time you accellerate fast, it would slosh gas out the rear.

dch.....
 
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