Notices
1978 - 1996 Big Bronco  
Sponsored by:
Sponsored by:

powerstroke in a bronco

Thread Tools
 
Search this Thread
 
Old Feb 1, 2004 | 10:28 AM
  #1  
house's Avatar
house
Thread Starter
|
Freshman User
Joined: Mar 2003
Posts: 34
Likes: 0
From: West Coast
powerstroke in a bronco

My wifes 94 bronco has a 351w and it is getting up there in milage so i was wondering if anyone has ever put a 7.3 L powerstroke in a bronco. I have my eyes out for a totaled 94-97 as i would like to swap in the whole drive line, and to make sure i have all the little extras i might need...

anyway my main question is does it fit? i assume it will as the sheet metal looks identical to an f250... does it clear the cross member underneath? also where would i go about finding motor mounts for this little guy? would i have to fab them? i would like bolt in but... i also really want a powerstroke...

also some general questions.. can i use my current fuel tank setup, i know it is different from a pickup, but the diesel is going to need the return line... one other question is can you bolt a 10.25 from an f250 onto a half ton with out relocating the spring perches?

thanks guys

Nickolas
 
Reply
Old Feb 1, 2004 | 11:36 AM
  #2  
Kikwear's Avatar
Kikwear
Senior User
Joined: Apr 2003
Posts: 127
Likes: 0
From: Chicago
From my understanding the diesel's weight will exceed the current gross front axle rating. You'd need a F250 chassis at the minimum.
 
Reply
Old Feb 1, 2004 | 01:45 PM
  #3  
bigwhtbco's Avatar
bigwhtbco
Senior User
Joined: Dec 2003
Posts: 268
Likes: 0
From: NY
i dunno man, that would be a pretty involved swap. kikwear is right about the weight of the motor. you would have to do somthing abotu the front end because the broncos have coil springs that are ment for small blocks. the diesle<however you spell it, weighs about 1200 pounds w/out the tranny. i think. thats why all the f250s and 350s have front reverse arch leaf's. hope i could help at all
 
Reply
Old Feb 1, 2004 | 02:43 PM
  #4  
pipercub's Avatar
pipercub
Senior User
Joined: Jan 2004
Posts: 270
Likes: 2
It would be cool to see. Would an axle swap do it? It'd be nice to have a solid front axle and some BIG tires.
 
Reply
Old Feb 1, 2004 | 06:01 PM
  #5  
broncobillybob's Avatar
broncobillybob
Posting Guru
Joined: Sep 2003
Posts: 1,276
Likes: 0
From: Auburn/ Opelika
yeah if u got the $$$ and the time, do it. it'll probably be a custom job so i'd expect there to be a lot custom fab work. but above all- keep that bronco on the road!!!!! -wb
_______________________
1993 Bronco XLT 351Windsor
 
Reply
Old Feb 1, 2004 | 06:51 PM
  #6  
bigwhtbco's Avatar
bigwhtbco
Senior User
Joined: Dec 2003
Posts: 268
Likes: 0
From: NY
there might be a way to use teh ps front end and use the reverse arch springs that are on those trucks. there might be a way to mount those pring to the bronco frame if you weld mounts and go through that process
 
Reply
Old Feb 1, 2004 | 08:25 PM
  #7  
94Bronco58's Avatar
94Bronco58
Senior User
Joined: Dec 2002
Posts: 439
Likes: 0
From: Temecula
The frame is going to need some reinforcing due to the amount of torque te diesel puts out. But taking the F-250 chassis and shortening it might take care of that, but again time and money!!
Keep that Bronco off the road!!!
 
Reply
Old Feb 1, 2004 | 09:03 PM
  #8  
broncobillybob's Avatar
broncobillybob
Posting Guru
Joined: Sep 2003
Posts: 1,276
Likes: 0
From: Auburn/ Opelika
yeah off the road is better, i concur. if u do the shortened F250 frame look into making the beefier rims from the f250 work, 'cause that'd look sweet and you'd be recycling ford parts.
-wb
_______________-
93 bronco
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-1

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-2

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-3

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-4

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-5

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-6

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-7

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-8

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-9

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
Old Feb 1, 2004 | 09:39 PM
  #9  
Howdy's Avatar
Howdy
Posting Guru
25 Year Member
Joined: Jun 1999
Posts: 2,007
Likes: 0
From: Oregon
The front springs aren't really a problem. You can call someone like Benz Springs and tell them what you want. I bought a set of extra firm for an anticipated winch install. It was no problem for them.
We have an 02 F550 at work w/powerstroke. The thing has a utility bed and a knuckleboom. Weighs in at just under 15K# empty. It's still touquey. I've wondered what it would do in my Bronco. I could gear the thing way up.
I wonder about the oil pan - it takes 15 quarts.
Sounds like a fun project!
 
Reply
Old Feb 1, 2004 | 11:43 PM
  #10  
ANdrewdrice's Avatar
ANdrewdrice
Elder User
Joined: Nov 2003
Posts: 669
Likes: 0
From: Chino Valley
I have always wanted to do this. or at the very least, see one. sweet idea.
 
Reply
Old Feb 11, 2004 | 05:20 PM
  #11  
adam86's Avatar
adam86
New User
Joined: Feb 2004
Posts: 5
Likes: 0
When or if you do this swap, I would like to know how you did it. I have always wanted a powerstroke in my 86.
 
Reply
Old Feb 11, 2004 | 07:07 PM
  #12  
WhëëlMå1's Avatar
WhëëlMå1
Super Moderator
20 Year Member
Photogenic
Joined: Oct 2002
Posts: 8,547
Likes: 6
From: MA
Club FTE Gold Member
You should do a search about this topic. I know it has been discussed previously, and Im pretty sure alot of the technical dillemas were outlined.


Rich
 
Reply
Old Feb 12, 2004 | 06:19 AM
  #13  
MCarlson's Avatar
MCarlson
Senior User
Joined: Jan 2004
Posts: 299
Likes: 0
From: Mt. Home, ID
I've been told by a few diesel mechanics that the Cummins I-6 is about 100lbs lighter than the 7.3L. Not sure on the weight of the old 6.9
 
Reply
Old Feb 12, 2004 | 06:42 AM
  #14  
7K42S's Avatar
7K42S
Junior User
Joined: Aug 2003
Posts: 62
Likes: 2
You could use the springs and "k" member (crossmember) from a 2wd F250 7.3, as the 4x4 F150/Bronco TTB beams would bolt right in. The 6.9's and early 7.3 F250 4x4's came standard with the 3850 Dana 44HD front axle with the 4600lb Dana 50 as optional and if I rememeber right the spring rate of the F250HD 2wd coils is not alot less than the leafs but am not sure.
The 10.25 is a direct bolt in. And if you find a F250 Dana 44HD 3850 front axle you can use the steering knukles out (the F150/Bronco use the same ball joints and axle joints) for matching 8-lug with the 3/4 ton brakes.
I am sure it could be done with enough parts, but I would not work the front-end very hard or hang anything extra up there. As the F150/Bronco frames are 3/16" thick or possible a little thinner, but the F250/350's are a full 1/4" thick.
 

Last edited by 7K42S; Feb 12, 2004 at 06:44 AM.
Reply
Old Feb 12, 2004 | 07:53 AM
  #15  
Icicle's Avatar
Icicle
Postmaster
Joined: Mar 2003
Posts: 4,038
Likes: 2
From: Spokane WA
WHAT A COOL THREAD watching this one with much enthusiasm, I have an old suburban (I know I know) with a tired 6.2 chevy diesel in it and would love to put something bigger in it....a PS in a bronco, how cool would that be, About as cool as a PS in an old suburban.....
 
Reply



All times are GMT -5. The time now is 02:17 PM.

story-0
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-1
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-2
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-3
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-4
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-5
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-6
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-7
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-8
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-9
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE