Notices
1997 - 2003 F150 1997-2003 F150, 1997-1999 F250LD, 7700 & 2004 F150 Heritage
Sponsored by:
Sponsored by: Auxito

COP's replacement

Thread Tools
 
Search this Thread
 
Old Jan 22, 2004 | 12:18 PM
  #1  
frazier23727's Avatar
frazier23727
Thread Starter
|
Junior User
Joined: Jan 2004
Posts: 76
Likes: 0
From: North Chicago
Angry COP's replacement

I have a '99 5.4L F150. Last week I had to have 1 of my COPs replaced, by the dealer that I bought my F150 at (a dodge dealer). My truck ran fine for a few days. Now my check engine light is back on and my truck is running the same way it did before the replacement. Which is very rough and shaky. It had a cylinder 4 misfire code.


Is there anything that has to be done after you replace a COP, like a timing check or anything like that. Because after the replacement it has been very hard to start and keep it running. It starts then idles really low (around 400 to 500) then will either jump up to normal ideling or die completly. What should I do or look for to get this fixed?

 
Reply
Old Jan 22, 2004 | 02:59 PM
  #2  
LxMan1's Avatar
LxMan1
Moderator
Joined: Dec 2001
Posts: 22,436
Likes: 17
From: Louisville,Ky.
Sounds more like a vacuum leak. Maybe they knocked a hose off or something.
Could be the IAC going south too. (Idle Control Motor).
I would take it back and tell them that they didn't fix it and you want it right.
Is the check engine light on again?
 
Reply
Old Jan 22, 2004 | 03:25 PM
  #3  
mcdev's Avatar
mcdev
Senior User
25 Year Member
Joined: Jun 2000
Posts: 188
Likes: 0
From: Half Moon Bay, CA
I JUST changed out my #8 COP, disconnected the battery to clear the comp and mine is still running like it was before I did the work... I pulled the plug to check it out and it was a little wet, but not too bad. Mine isn't completely dying, but its running like hell, real rough idle, vibration at speed, ect... Check engine light came back on too. I don't know what I should do now.... Help me out here fellas. Thanks,

Barry
 

Last edited by mcdev; Jan 22, 2004 at 03:31 PM.
Reply
Old Jan 22, 2004 | 03:30 PM
  #4  
frazier23727's Avatar
frazier23727
Thread Starter
|
Junior User
Joined: Jan 2004
Posts: 76
Likes: 0
From: North Chicago
The check engine light came back on. After they replaced the COP it ran good for a few days. but now that the weather is really cold, the truck is running really terrible. it shakes hard and it doent want to start.
 
Reply
Old Jan 22, 2004 | 10:13 PM
  #5  
Racerguy's Avatar
Racerguy
Hotshot
Joined: Aug 2002
Posts: 12,679
Likes: 15
From: BC, Canada
The first thing to do is to get it scanned again and see what the code is now.
I agree with Lxman that they could have knocked a vacuum hose off or something.
If you had a dead COP it can easily kill the spark plug too. You might want to replace the plug on the cylinder with the failed COP.
After replacing the COP there isnt anything else to do. The timing etc on these isnt adjustable.
mcdev is your spark plug wet again after replacing the COP or only when you replaced it?
 
Reply
Old Jan 24, 2004 | 11:07 AM
  #6  
knolsen's Avatar
knolsen
New User
Joined: Jan 2004
Posts: 9
Likes: 0
I was getting a HARD code reading on #5 & 8 with 'key-on-engine-off', I found the problem was the connections between the COP and the spring. I removed the rubber boot from the COP and gently twisted and pulled the spring out of the COP. The connector inside the plastic housing was corroded/oxidized, probably caused by moisture and lack of a good tight fitting. I took some emory cloth and a small file and cleaned and sprayed them with a little electric contact cleaner. Next I slightly crushed the end of the spring to ensure a tighter fit.

I went through the rest of the COPs and found the same thing, even though they were not registering but were intermittent. Cleaned them up as well and now it runs great and I didn't need to purchase any new components

Might be worth pulling one of the easier COPs and inspecting it.

Good Luck
 
Reply
Old Jan 29, 2004 | 07:36 AM
  #7  
frazier23727's Avatar
frazier23727
Thread Starter
|
Junior User
Joined: Jan 2004
Posts: 76
Likes: 0
From: North Chicago
well I found out what was going on with my continual cylinder 4 misfire. apparently the heater bypass hose that is directly over top of cylinder 4 was dripping anti-frezze down on top of the COP. so all it took was to replace the COP and tighten up the hose clamp on that hose. thank god it didnt have a hole of tear in it.
 
Reply
Old Jan 29, 2004 | 07:50 AM
  #8  
Manetheran's Avatar
Manetheran
New User
Joined: Nov 2003
Posts: 5
Likes: 0
k, i guess i dont know what all the little parts are in this here ford ingine, i have a never ending issue with miss fires on my truck '97 F150 XLT 4X4 Off Road. I'll be the first, im not nice to it, but i love it, what the is a "COP" ? 4.6 V8 Auto new Tranny 151+ miles
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old Jan 29, 2004 | 07:54 AM
  #9  
frazier23727's Avatar
frazier23727
Thread Starter
|
Junior User
Joined: Jan 2004
Posts: 76
Likes: 0
From: North Chicago
COP stand for Coil On Plug. meaning your ignition coil sits ontop of your spark plug.
 
Reply
Old Jan 29, 2004 | 08:27 AM
  #10  
Racerguy's Avatar
Racerguy
Hotshot
Joined: Aug 2002
Posts: 12,679
Likes: 15
From: BC, Canada
Hi Manetheran and welcome to FTE

Your 97 4.6 uses plug wires instead of COPs. It has 2 coil packs with the plug wires going to each plug.
Have you replaced your plugs and wires?
 
Reply
Old Jan 29, 2004 | 09:42 AM
  #11  
Torb968's Avatar
Torb968
New User
Joined: Jul 2003
Posts: 21
Likes: 0
Question Coil Changeout

Does anyone have a service guide for changing out the coils and plugs I'd like to be able to do it myself if possible but need some direction. I've never changed out one and since the first one cost me $245 at the dealer I'd like to at least only have to pay for the parts next time.
 
Reply
Old Jan 29, 2004 | 10:26 AM
  #12  
Manetheran's Avatar
Manetheran
New User
Joined: Nov 2003
Posts: 5
Likes: 0
no i am going to hopefully put in Motorcraft plugs VERY SOON, i didnt find out before i put in split fires, they did well in my bronco II, so now that i know what plugs to put in, what wires should i use while im at it, i would like to go up from the stock wires. but not out ragous expense.
 
Reply
Old Jan 29, 2004 | 08:27 PM
  #13  
Racerguy's Avatar
Racerguy
Hotshot
Joined: Aug 2002
Posts: 12,679
Likes: 15
From: BC, Canada
Torb, for instructions on replacing your plugs and COPs you can check out https://www.ford-trucks.com/forums/s...2B%25252Bplugs
Unless you're sure that you have dead COPs I would just change the plugs first and go from there.
There was another thread recently too on replacing the COP boots to cure a miss rather than replacing the whole COP. If you do a search you should be able to find it.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
ramair428cjxr7
Lightning, Harley-Davidson F-150, Roush F-150 & Saleen F-150
4
Mar 17, 2015 05:15 PM
RetroActv
1997 - 2006 Expedition & Navigator
2
Jul 12, 2012 01:30 PM
vze2sgxa
1997 - 2006 Expedition & Navigator
31
May 14, 2009 09:10 PM
murraydav
Modular V8 (4.6L, 5.4L)
14
Aug 16, 2008 04:22 PM
vze2sgxa
Modular V8 (4.6L, 5.4L)
20
Aug 8, 2008 06:32 PM




All times are GMT -5. The time now is 12:17 PM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE