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My overboost problem

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Old Mar 30, 2004 | 02:08 PM
  #16  
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My totally stock '04 F350 dually routinely maxes my boost gauge @ 30 psi. I drilled and tapped the aluminum elbow just behind the radiator.
 
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Old Mar 30, 2004 | 04:17 PM
  #17  
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which side??
before the intercooler, or after?
it makes a diff..... tap it just before the manifold to see what the engine actually gets. these trucks do not have very efficient intercoolers.
 
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Old Mar 30, 2004 | 06:35 PM
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Originally Posted by mattsf250
which side??
before the intercooler, or after?
it makes a diff..... tap it just before the manifold to see what the engine actually gets. these trucks do not have very efficient intercoolers.

these trucks do not have very efficient intercoolers. How do we know this?
 
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Old Mar 30, 2004 | 07:54 PM
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Something I left out was evertime I have had a problem I have been pulling about 9 to 10,000 lbs. That is with overboost,blown intercoolers, and turbo hoses.
Just a thought if you needed a cat for back pressure,why is it only I think its 1999 and 2003 have cats?? Besides for the emissions.
 
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Old Mar 30, 2004 | 08:36 PM
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Originally Posted by johndeer
Something I left out was evertime I have had a problem I have been pulling about 9 to 10,000 lbs. That is with overboost,blown intercoolers, and turbo hoses.
Just a thought if you needed a cat for back pressure,why is it only I think its 1999 and 2003 have cats?? Besides for the emissions.
That fact does make a difference...........under a load the motor is working allot harder.

You should still not have a problem.......
 
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Old Mar 31, 2004 | 05:15 AM
  #21  
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Originally Posted by johndeer
Something I left out was evertime I have had a problem I have been pulling about 9 to 10,000 lbs. That is with overboost,blown intercoolers, and turbo hoses.
Just a thought if you needed a cat for back pressure,why is it only I think its 1999 and 2003 have cats?? Besides for the emissions.
Two totally different motors you are talking about here.Not only does the cat give you preassure but so does the down pipe.Makes you wonder why Ford doesn't put 4" exhaust on from factory-maybe the turbo doesn't respond well?
 
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Old Mar 31, 2004 | 06:52 AM
  #22  
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Originally Posted by King Ranch
Two totally different motors you are talking about here.Not only does the cat give you preassure but so does the down pipe.Makes you wonder why Ford doesn't put 4" exhaust on from factory-maybe the turbo doesn't respond well?
That is exactlly why they don't........good call KingR
 
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Old Mar 31, 2004 | 12:48 PM
  #23  
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Originally Posted by Tim Lamkin
these trucks do not have very efficient intercoolers. How do we know this?
well, i do not have any graphs of the pressure drop over the core, however the fact that banks sells an upgrade intercooler, and not a turbo tells me the turbo is able to outflow the stock unit.

not to mention the 7.3 i/c is notibly poor, somehting on the order of 5-6 psi loss outgoing vs/ inlet boost pressure.
ford shoots for production/cost/packaging when they design. or order these from a manufacturer....flow losses are not a top priority.
 
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Old Mar 31, 2004 | 01:30 PM
  #24  
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Originally Posted by mattsf250
well, i do not have any graphs of the pressure drop over the core, however the fact that banks sells an upgrade intercooler, and not a turbo tells me the turbo is able to outflow the stock unit.

not to mention the 7.3 i/c is notibly poor, somehting on the order of 5-6 psi loss outgoing vs/ inlet boost pressure.
ford shoots for production/cost/packaging when they design. or order these from a manufacturer....flow losses are not a top priority.

Agreed with your observation, however to say they are not efficient is..well just because Banks sells one does not mean they are inefficient. Ford is mass-produced and banks is for all intent purpose a one off copy, so absolutely you can build a better one. My point I think Fords is good…with as much HP as they are pulling then it is not bad…. simply massed produced. I would like to get the real engineering numbers along with the performance criteria they were shooting for.

Good stuff
 
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Old Mar 31, 2004 | 07:49 PM
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I am new but I must share

I just wanted to add my new experience with everyone. Just talked to the service department about my, 2003 4x4 CC F-350 Sonic Blue baby. And they said are putting in a new turbo. They did not say why yet but I took it in for them to investigate the engine light and loss of power. But what I want everyone to hear is this, my ONLY mod is a muffler deleat pip. And I am running a 1/03 build with no flashes Well till today
So I really don't think the after market exhaust is the problem or the flashes.
Like I said just my story love this site, it has been a great help Thanks Everyone
 
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Old Apr 1, 2004 | 08:21 PM
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King ranch,
The reason ford doesn't put 4 inch, is because of cost. A turbo from the people I've talked to say the less back pressure the better. Back pressure does nothing for a turbo.
 
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Old Apr 1, 2004 | 09:00 PM
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Originally Posted by johndeer
King ranch,
The reason ford doesn't put 4 inch, is because of cost. A turbo from the people I've talked to say the less back pressure the better. Back pressure does nothing for a turbo.
Except this motor the 6.0L does require some back pressure. You are correct that most turboed motors do require little or no back pressure.


Turboed boy that word spells and reads weird!!
 
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Old Apr 2, 2004 | 04:47 AM
  #28  
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Originally Posted by johndeer
King ranch,
The reason ford doesn't put 4 inch, is because of cost. A turbo from the people I've talked to say the less back pressure the better. Back pressure does nothing for a turbo.
The 6.0 is the only diesel with a vairable vain turbo in it and yes it does like a little back preasure.Cost?You can get a 4" exhaust cheaper then the stock.
 
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Old Apr 2, 2004 | 06:43 AM
  #29  
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Ford, International, and a few of their closet friends probably spent millions designing this motor. They still have a little work to do, that notwithstanding if it would have needed 4 DP then they mighty have put one on. It is designed to run with a cat, for many reason. Not just sound and HP. A motor as designed to run in harmony with all its parts, each and every one.
They do not build these things and then start adding parts.
We as a group or individually cannot re-design this motor and out think Ford. This issue has been belated beyond any other. Those who choose to spend their money doing this mod do it with the full knowledge that it can affect you warranty.
One item that is of particular interest if you own a 6.0L
 
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Old Apr 2, 2004 | 04:50 PM
  #30  
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Originally Posted by Tim Lamkin
Ford, International, and a few of their closet friends probably spent millions designing this motor. They still have a little work to do, that notwithstanding if it would have needed 4 DP then they mighty have put one on. It is designed to run with a cat, for many reason. Not just sound and HP. A motor as designed to run in harmony with all its parts, each and every one.
They do not build these things and then start adding parts.
We as a group or individually cannot re-design this motor and out think Ford. This issue has been belated beyond any other. Those who choose to spend their money doing this mod do it with the full knowledge that it can affect you warranty.
One item that is of particular interest if you own a 6.0L

Closet friends??? Is that why there are nice interiors?
 
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