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Homemade Headache rack

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Old Dec 15, 2003 | 04:34 PM
  #1  
f350xlt460's Avatar
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Homemade Headache rack

Just wanted to direct your attention to my homemade headache rack on my truck.

https://www.ford-trucks.com/user_gal...9&albumid=4990

like/dislike?
 
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Old Dec 15, 2003 | 04:41 PM
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That'll work! Where is it fastened?
 
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Old Dec 15, 2003 | 04:47 PM
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fastened by angle iron along the bed rails, just in front of the toolbox.
 
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Old Dec 15, 2003 | 04:52 PM
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Good deal. It looks great, impressive.

What metals, welding procedure, etc.?
 
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Old Dec 15, 2003 | 04:57 PM
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great job, looks awesome! can i contract you to make me one? i just want one bar across the top so i can to the same thing with your reverse flood lights. and maybe ones facing front. anyway, i love it.

-bigdawg
 
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Old Dec 15, 2003 | 05:01 PM
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guess if im going to brag, i should tell people how i did it.
I used 1x2 11 ga square tubing for the main frame (2x2 for the bottom piece) used hole saw and then jig saw to cut out slots for lights in 16 ga steel, took 7/8" rod and bent it and welded on sides for handles. Piece of angle iron welded perpindicular to rack along bed rails for mounting. Wired it all up under bed in a junction box (L/R turn from front of truck, stop (3rd brake light wire) ,tail and backup from wiring harness right on frame, all conections solidered(sp?))
Havent hooked up work lights yet, but will have a switch on dash for them. Now im probably the only superduty on the road with amber turn in the rear
 

Last edited by f350xlt460; Dec 15, 2003 at 05:19 PM.
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Old Dec 15, 2003 | 05:04 PM
  #7  
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ive never turned down a welding project....
Next project for me will be a rear bumper (similar to the dually bumber here http://www.ranchhand.com/backbumpers.htm)
 

Last edited by f350xlt460; Dec 15, 2003 at 05:23 PM.
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Old Dec 15, 2003 | 06:11 PM
  #8  
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Looks great, also Like your tag
 
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Old Dec 15, 2003 | 06:17 PM
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i am more impressed with the lenght of the trailor you were hauling... I bet you made that big rig driver feel crappy lol! nice rack.
 
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Old Dec 15, 2003 | 09:37 PM
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Very nice...I like it.
 
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