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Drilling ignition cylinder help

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Old Apr 5, 2026 | 05:44 PM
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Drilling ignition cylinder help

Hey everyone I got a 97 f250 I’m drilling the ignition cylinder out due to a lost key. I got the piece inside out but can’t get the outer part of the cylinder to turn. Does anyone know what I need to do here? I’ve looked on the forums can’t find anything that helps. Thanks in advance.

 
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Old Apr 6, 2026 | 07:48 AM
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Once the tumblers are out
You are far enough to push the pin and pull the rest of it out
Looks like you're about done
Good job so far
 
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Old Apr 6, 2026 | 09:21 AM
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This is the pin holding the cylinder. Normally you insert the key and rotate the cylinder so the pin can be pressed through a hole in the column.


 
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Old Apr 6, 2026 | 01:31 PM
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Originally Posted by Don Ridley
This is the pin holding the cylinder. Normally you insert the key and rotate the cylinder so the pin can be pressed through a hole in the column.

yeah I’m pressing the pin but it still won’t come out. I can’t even turn it to the on position. Something still in there probably? I thought the tumbler being out would make it free to rotate.
 
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Old Apr 6, 2026 | 02:28 PM
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Use a thin Allen wrench and tap it with a hammer. Might push it up enough.
 
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Old Apr 7, 2026 | 02:21 PM
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Originally Posted by 90project5.0
Use a thin Allen wrench and tap it with a hammer. Might push it up enough.
I tapped it and the pin does go up. But the cylinder still won’t come out. Not sure where to go from here. Nothing left to be drilled out. Any ideas?
 
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Old Apr 7, 2026 | 03:11 PM
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Hopefully someone else has one, mine is to finish it by crushing it in with a hammer and screwdriver!

Maybe try busting the pin all the way through with a punch first?
 
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Old Apr 7, 2026 | 03:38 PM
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I got the cylinder out but now this guy won’t come out.
Here’s the fella that won’t come out
Here’s the fella that won’t come out
I’m assuming it’s this piece on the new cylinder. I’ve been fumbling around trying to remove it but can’t. I’d appreciate any ideas or info! Scared to drill anymore I don’t wanna replace the column!
I’m assuming it’s this piece on the new cylinder. I’ve been fumbling around trying to remove it but can’t. I’d appreciate any ideas or info! Scared to drill anymore I don’t wanna replace the column!
 
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Old Apr 7, 2026 | 03:38 PM
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Originally Posted by 90project5.0
Hopefully someone else has one, mine is to finish it by crushing it in with a hammer and screwdriver!

Maybe try busting the pin all the way through with a punch first?
I drilled it out and it worked. I read somewhere not to do that but it worked for me!
 
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Old Apr 7, 2026 | 03:42 PM
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Originally Posted by brandobronco
I drilled it out and it worked. I read somewhere not to do that but it worked for me!
I mean, it may not be in the service manual, but it worked haha!

ok, for the finish… drill a small pilot hole 1/8” into the piece. Hopefully you have a small self tapper or sheet metal screw with a 1/4” head on it. You just need to get it in there to have some teeth in there. Then you can use pliers to grab the screw head and pull… maybe?
 
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