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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

6.0 runs fine, starts shuttering, the dies?

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Old Mar 22, 2026 | 04:16 PM
  #1  
Brad ORourke's Avatar
Brad ORourke
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6.0 runs fine, starts shuttering, the dies?

Hey fellas, it’s been a while hope all is well. So Friday afternoon on my way home, my 2006 psd started shuttering and stalled out, like it wasn’t getting fuel, I picked up some motorcraft filters yesterday and just put them in. I just made it about a mile from my house and it did the same thing. Just for grins I had my Forscan plugged in while I was driving so I have the drive cycle saved, but I didn’t really see anything that stood out, any ideas?

Brad
 
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Old Mar 23, 2026 | 12:06 AM
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Sounds like an injector

aration testing upper fuel bowel??

FICM and voltage ok
 
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Old Mar 23, 2026 | 05:30 AM
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Originally Posted by BLADE35
Sounds like an injector

aration testing upper fuel bowel??

FICM and voltage ok

it looks like my fuel gauge has decided to not work properly, I looked in the upper filter bowl and it was empty, had my kid bring me a couple cans of fuel and it seems fine. I’m guessing the sending unit might be messed up
 
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Old Mar 23, 2026 | 06:50 AM
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So basically the tank was empty but the gauge was saying just over 1/4 tank and the readout said 50 miles to empty. I’m not sure if there is a way to fix it, but I guess not running less than a half tank is the remedy for now.
 
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Old Mar 23, 2026 | 08:44 AM
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Old Mar 23, 2026 | 09:19 AM
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Originally Posted by Brad ORourke
So basically the tank was empty but the gauge was saying just over 1/4 tank and the readout said 50 miles to empty. I’m not sure if there is a way to fix it, but I guess not running less than a half tank is the remedy for now.
Yeah man, been there for a couple years now. The Ex has a dead spot in the sending unit, and the 250 most likely has a broken foot that needs replacing. I just don't let them go below half because I haven't wanted to do the work yet.

Your problem might be the broken foot on the pickup. There's still a 1/4 tank left it just doesn't reach down into the fuel anymore. Whatever is it, the tank has to get opened up, unless you want to cut a hole for a sump system. Pics of this problem in this post link:
https://www.ford-trucks.com/forums/1...l#post21786669

I got a Fleece to put in my truck, but there are full replacements of the standard style also available. I chose to replace the whole thing, my logic is the first one made it twenty years, the replacement probably will too and I don't want to open up the tank again if I can avoid it.

https://www.xtremediesel.com/fleece-...sf-fmc-9907-sb
https://www.xtremediesel.com/delphi-...k-sending-unit
 

Last edited by texastech_diesel; Mar 23, 2026 at 09:26 AM.
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Old Mar 24, 2026 | 07:14 AM
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Right on fellas, I’ll probably just hold off for now, still a little cold and too much snow to mess with it now.
 
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