Notices
1968-Present E-Series Van/Cutaway/Chassis Econolines. E150, E250, E350, E450 and E550

1989 E150 Intermittent sputtering/stalling NEED HELP

Thread Tools
 
Search this Thread
 
Old Jan 22, 2026 | 08:53 AM
  #1  
JMcDole's Avatar
JMcDole
Thread Starter
|
Cross-Country
Photogenic
Joined: Jan 2025
Posts: 59
Likes: 13
1989 E150 Intermittent sputtering/stalling NEED HELP

My beloved econoline has been given me a real headache lately. After about 10-15 minutes of driving sometimes, engine will sputter under heavy acceleration, then usually stop after 5 seconds and go back to normal. Kept driving today and it eventually died on me on the road, restarted in about 2 minutes and got home. I’ve also noticed that this will only happen sometimes if you go to hit full throttle, like to the floor. And it happened once on startup, and I was able to throttle it out. I’m leaning towards a fuel issues but I am definitely not sure by any means. Just had a shop run me $1300 and it ended up not fixing it. I’m thinking of replacing fuel filter, on frame fuel pump, please any suggestions are helpful
 
Reply
Old Jan 22, 2026 | 11:48 AM
  #2  
tabijan's Avatar
tabijan
Cargo Master
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Sep 2012
Posts: 2,112
Likes: 286
From: Eastern TN
Could be helpful to know what engine. If not fuel, it might be a failing ignition module.

Sixto
07 E350 5.4 200k miles
 

Last edited by tabijan; Jan 22, 2026 at 11:49 AM.
Reply
Old Jan 22, 2026 | 03:18 PM
  #3  
JMcDole's Avatar
JMcDole
Thread Starter
|
Cross-Country
Photogenic
Joined: Jan 2025
Posts: 59
Likes: 13
Originally Posted by tabijan
Could be helpful to know what engine. If not fuel, it might be a failing ignition module.

Sixto
07 E350 5.4 200k miles
4.9l, sorry typed this out in a bit of a panic today
 
Reply
Old Jan 23, 2026 | 05:19 AM
  #4  
manicmechanic007's Avatar
manicmechanic007
Hotshot
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jul 2020
Posts: 10,542
Likes: 2,667
From: Near Salt Lake City
Club FTE Silver Member

Processor is over due for capacitor replacement
After you replace the DU30C in the distributor and the DY425 ignition module and replace the fuel pump 6 times, check the caps
Somewhere in there, throw a coil at it and tune it up
Cap, rotor and wires on those old ones were scheduled replacement at 60K miles, copper plugs at 30K
I run double platinum plugs in my 94, and currently mine needs another fuel pump. On processor 3
When those caps leak onto the board the car /. truck can run like puke as well as the fuel pump staying on and the trans shifting funky in some cases if the traces get burnt up
 
Reply
Old Jan 23, 2026 | 06:13 AM
  #5  
JMcDole's Avatar
JMcDole
Thread Starter
|
Cross-Country
Photogenic
Joined: Jan 2025
Posts: 59
Likes: 13
Originally Posted by manicmechanic007
Processor is over due for capacitor replacement
After you replace the DU30C in the distributor and the DY425 ignition module and replace the fuel pump 6 times, check the caps
Somewhere in there, throw a coil at it and tune it up
Cap, rotor and wires on those old ones were scheduled replacement at 60K miles, copper plugs at 30K
I run double platinum plugs in my 94, and currently mine needs another fuel pump. On processor 3
When those caps leak onto the board the car /. truck can run like puke as well as the fuel pump staying on and the trans shifting funky in some cases if the traces get burnt up
Yes I’ve heard about the ECM going bad. I’ve heard a good way to test if it’s on its way out is to cycle the key, and if your fuel pump cycles for more than 3 seconds, your ECM is failing. Mine does not do this
 
Reply
Old Jan 23, 2026 | 08:52 AM
  #6  
manicmechanic007's Avatar
manicmechanic007
Hotshot
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jul 2020
Posts: 10,542
Likes: 2,667
From: Near Salt Lake City
Club FTE Silver Member

Right, that is one test and the most common failure of them
If you turn the key off, and the pump stays running, your processor has bad caps
There are no codes for that, and when the traces start failing the whole processor acts drunk (my term) and fuzzy (also my term)
I drove my van all the way back to UT from the Olympic Peninsula sputtering and running like a Mexican Jumping bean
It generally will not leave you stranded but sure can run like puke
 
Reply
Old Jan 23, 2026 | 09:22 AM
  #7  
econo93's Avatar
econo93
More Turbo
5 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2017
Posts: 516
Likes: 72
From: Tucson
Originally Posted by manicmechanic007
.......in my 94. On processor 3. When those caps leak onto the board the car /. truck can run like puke as well as the fuel pump staying on and the trans shifting funky in some cases if the traces get burnt up
I guess I've had good fortune with my '93 as it still runs well w/163k on it.

It seems you're saying that replacing the processor on these old vans should be done as a preventative measure. But I'm kind of in the...."If it ain't broke, don't fix it" camp.

Rebuilt processors that weren't so good? What brand(s) have you used? (So I can avoid buying)..


 
Reply

Trending Topics

Old Jan 23, 2026 | 10:03 AM
  #8  
manicmechanic007's Avatar
manicmechanic007
Hotshot
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jul 2020
Posts: 10,542
Likes: 2,667
From: Near Salt Lake City
Club FTE Silver Member

Not at all
I see and drive old Fords that start and run no problem
Like the old Taurus recall fuel pumps
Only one in a thousand failed but we had to replace them ALL
I am saying that if you have an intermittent miss you can't figure out after replacing half the truck, plan on at least looking at the processor circuit board
Here are 3 pictures of my original ECU board with only 2 leaking caps that you just about need a magnifying glass to see




 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Jan 23, 2026 | 08:19 PM
  #9  
maples01's Avatar
maples01
Lead Driver
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: May 2004
Posts: 5,040
Likes: 137
From: Maryville
I hope you got a lot of money, I have exactly what you have and hate ford now, start with an ECM, then pull the codes, the capacitors in them only last 10 years, if its original it will be toasted! More has been spent on mine than a 351W 408 stroker complete with carb and distributor, the greatest upgrade you can do is junk the efi as it will bleed you dry!
 
Reply
Old Feb 11, 2026 | 03:25 PM
  #10  
JMcDole's Avatar
JMcDole
Thread Starter
|
Cross-Country
Photogenic
Joined: Jan 2025
Posts: 59
Likes: 13
A little late, but I've been driving it enough now I think I know what's going on. I believe my rear tank fuel pump is shot, or the fuel selector valve. Truck will sputter, very intermittently, only on the back tank. It will also pull fuel from the front tank and drain it out. When this first happened I had a low front tank and I think it sucked it dry (fuel gauge is slightly off). Now if I keep the front tank full, haven't had issues, knock on wood. Gonna drop the rear tank when it warms up a little
 
Reply
Old Feb 11, 2026 | 05:56 PM
  #11  
manicmechanic007's Avatar
manicmechanic007
Hotshot
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jul 2020
Posts: 10,542
Likes: 2,667
From: Near Salt Lake City
Club FTE Silver Member

I drive them around with a fuel pressure gauge taped to the windshield
Last one I had problems with had a bunch of rust and varnish in the tank and was intermittently running okay
After 3 fuel pumps and a new gas tank it ran fine
That is a Snap-On gauge with a long hose on it. It also has a pressure relief to take a sample and do a volume test
That is a Snap-On gauge with a long hose on it. It also has a pressure relief to take a sample and do a volume test
 
Reply
Old Feb 12, 2026 | 11:16 AM
  #12  
JMcDole's Avatar
JMcDole
Thread Starter
|
Cross-Country
Photogenic
Joined: Jan 2025
Posts: 59
Likes: 13
Hmmm okay I'll keep that in mind, I put a rear pump in this a couple years ago so I wonder if rust in the tank is an issue. Im replacing it in a couple months so I'll be sure to look. may just be worth it to throw a new tank in there. Also not a bad idea on the fuel pressure gauge. I've been meaning to throw in a voltage gauge and tach, since my voltage meter is cooked in my dash.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Jeff Wecker
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
6
Jan 25, 2021 01:36 AM
Frdtrkrul
1997 - 2003 F150
2
Feb 23, 2015 10:16 PM
dakotajeep
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
4
Mar 5, 2008 06:16 PM
steve450r
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
18
Jan 24, 2007 11:13 PM
tigerdude2001
1987 - 1996 F150 & Larger F-Series Trucks
1
Sep 21, 2004 06:59 AM




All times are GMT -5. The time now is 06:02 PM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE