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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

2004 6.0 overboost

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Old Dec 23, 2025 | 10:16 AM
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2004 6.0 overboost

Have a 2004 f350 6.0 bought it not running put a new hpop, ipr, icp, main engine harness, lift pump, injector harness, turbo,up pipes and all ford brand engine sensors. The truck does not have a maf the truck starts good and idle great the the turbo vgt sits at 77-80 % at idle and instantly goes to 84.99% once throttle is touched will drop down to 50-60 once off of the throttle then back to 77-80% coasting until on throttle again then 84.99% ebp map and baro all read the same 14.25 psi fuel pressure is 55-60 and only drops to low 50s at most had the same problem with stock turbo tried a new solenoid and now has a kc stage 1 turbo
 
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Old Dec 23, 2025 | 08:57 PM
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Originally Posted by skaaly6.4
. The truck does not have a maf
early trucks 03 and I believe 04 relied on MAF for turbo calculation

is this truck tuned
 

Last edited by BLADE35; Dec 23, 2025 at 09:10 PM.
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Old Dec 23, 2025 | 09:40 PM
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Originally Posted by BLADE35
early trucks 03 and I believe 04 relied on MAF for turbo calculation

is this truck tuned
this one did not have a maf from the factory no plug on the harness for one. I dont have a tune on it the egr was unplugged when i got it so it is possible the previous owner did have it tuned does show a code for egr but no cel on dash for it
 
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Old Dec 23, 2025 | 10:47 PM
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So neither harness new or old had a MAF plug

what codes are there
what you use to read codes
 
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Old Dec 23, 2025 | 11:09 PM
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Originally Posted by BLADE35
So neither harness new or old had a MAF plug

what codes are there
what you use to read codes
yes neither had a maf plug. I have a maf, iat, and egr code. I am using a matco and a autel scanner
 
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Old Dec 23, 2025 | 11:24 PM
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Best to post exact DTC then there’s no guessing

So late 04 and up uses IAT to help calibrate turbo

Cold soak truck
post IAT 1&2 @ koeo should be same as ambient temp

 

Last edited by BLADE35; Dec 23, 2025 at 11:28 PM.
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Old Dec 23, 2025 | 11:33 PM
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Wrong pdf looking for correct one
 

Last edited by BLADE35; Dec 23, 2025 at 11:37 PM.
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Old Dec 23, 2025 | 11:39 PM
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Originally Posted by BLADE35
Best to post exact DTC then there’s no guessing

So late 04 and up uses IAT to help calibrate turbo

Cold soak truck
post IAT 1&2 @ koeo should be same as ambient temp
p0102-60 MAF circut low
p0113-60 IAT circut high
p0403-60 EGR valve position control circut
P0405-60 EGR sensor A circut low
My truck only has one IAT and it is the one on the intake manifold and when cold it is reading ambient temp and increase as truck warms up
 
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Old Dec 24, 2025 | 05:48 AM
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Originally Posted by skaaly6.4
p0102-60 MAF circut low
p0113-60 IAT circut high
p0403-60 EGR valve position control circut
P0405-60 EGR sensor A circut low
My truck only has one IAT and it is the one on the intake manifold and when cold it is reading ambient temp and increase as truck warms up
If you do not have a MAF, then you should have two IAT sensors.
 
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Old Dec 24, 2025 | 09:03 AM
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I just find it odd no MAF but the pcm is throwing code for it

the pcm looking for MAF input it seems to want that input

something doesn’t seem right
was there any other codes for software compatibility issue






 

Last edited by BLADE35; Dec 24, 2025 at 09:36 AM.
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Old Dec 27, 2025 | 01:49 PM
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Originally Posted by BLADE35
I just find it odd no MAF but the pcm is throwing code for it

the pcm looking for MAF input it seems to want that input

something doesn’t seem right
was there any other codes for software compatibility issue
I ended up finding a pcm for a early 6.0 threw it in the truck and now it works perfect no maf code still have a iat1 code but it reads a inferred temp of 57 but seems to run right.
 
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Old Dec 27, 2025 | 02:08 PM
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Originally Posted by skaaly6.4
I ended up finding a pcm for a early 6.0 threw it in the truck and now it works perfect no maf code still have a iat1 code but it reads a inferred temp of 57 but seems to run right.

ok I wondered about that pcm and how it’s configured to truck

you never know when buying used Whats been done
Or maybe just bad


 

Last edited by BLADE35; Dec 27, 2025 at 02:26 PM.
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Old Dec 27, 2025 | 02:54 PM
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Did you plug in egr

see what code remain if any after drive cycle
 
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Old Dec 28, 2025 | 12:39 AM
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I just dug this up

I know it 05+ but IIRC tgey all same and also the IAT sensor located within MAF sensor for further trouble shoot




 

Last edited by BLADE35; Dec 28, 2025 at 12:41 AM.
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