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DEF Tank Level Sensor

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Old Nov 19, 2025 | 04:19 PM
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DEF Tank Level Sensor

Greetings ya'll. Anyone happen to know the part number for this sensor, or where I could find it? Would like to have a new one on hand when/if the one I have decides to give up the ghost.

I checked on the line, but all I could find was the entire tank with the sensor. Would prefer OEM, just trying to avoid paying dealer price for just the sensor.

Tanks (lol) the help.
 
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Old Nov 19, 2025 | 06:38 PM
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I think the only way to get the sensor is as part of the tank.
 
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Old Nov 19, 2025 | 08:00 PM
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That is what I am afraid of. Truck is at 72K miles, and had it replaced once by dealer at 19K mile (under warranty). Trying to be prepared.

Thanks for the reply
 
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Old Nov 22, 2025 | 06:58 PM
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I wish there was a way to zip tie the float all the way up, so I would stop getting DEF warnings when half full.
 
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Old Nov 23, 2025 | 08:06 AM
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Originally Posted by Leardriver
I wish there was a way to zip tie the float all the way up, so I would stop getting DEF warnings when half full.

I dont think there is a float

my understanding is that there are stationary optical sensors

probably because mechanical floats wont survive in corrosive def
 
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Old Nov 23, 2025 | 08:10 AM
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a few years ago my def tank always indicated full

would wait for the empty alerts...then add 2.5 gallons...still indicated full

added a shot glass of non blue or non green dish washing soap and after a few hundred miles...the guage behave correctly....so something spooky was going on that the soap took care of.

since then..switched to premium def and use those def magic additives...and def guage is still behaving.
 
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Old Nov 23, 2025 | 08:18 AM
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Originally Posted by speakerfritz
a few years ago my def tank always indicated full

would wait for the empty alerts...then add 2.5 gallons...still indicated full

added a shot glass of non blue or non green dish washing soap and after a few hundred miles...the guage behave correctly....so something spooky was going on that the soap took care of.

since then..switched to premium def and use those def magic additives...and def guage is still behaving.

What's so special about the premium?

I buy DEF in 275 gallon totes, cheapest boxes in stores for across our fleet, including cat generators, I can't say I've ever had an issue.

Just picked up a new 26 F350 last week for personal use.


topped off @ 400 miles, just returned 2200 miles, 500 mile warning showed up at 1600 mi, it got the cheap crap.
 
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Old Nov 23, 2025 | 09:05 AM
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I think for those that use a fair amount of def the cheap stuff is fine. I recall Fritz mentioning he uses 2.5 gallons a year, so that might be where he sees benefit.
 
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Old Nov 23, 2025 | 04:29 PM
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Originally Posted by Leardriver
I wish there was a way to zip tie the float all the way up, so I would stop getting DEF warnings when half full.
Ford designed the level sensor to be almost tamperproof. It would be tricky to fake it out because the 20+ DEF tank has an ultrasonic level sensor mounted to its bottom, which doubles as a “quality” sensor checking for dilution or contamination. The level sensor is integrated with the heater and temperature sensor on the pump unit.

Taken from the 2023+ PSD CoffeeTable book (the 2020+ is similar):

17-19 is probably also ultrasonic because the pump part number is the same as the 2020-22.

The 2011 (probably up to 2016?) level sensor worked like an RV’s holding tank.

Taken from the 2011 CoffeeTable book:


 

Last edited by Gladstone; Nov 24, 2025 at 12:29 AM.
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Old Nov 23, 2025 | 05:46 PM
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I was somewhat tongue in cheek with my wishful thinking. The programming and low DEF warnings in these things are less than satisfactory.
 
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Old Nov 24, 2025 | 12:40 AM
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All good…, I had previously looked into this over another thread after learning the level had changed to ultrasonic.

MyF450 was also asking about part numbers for DEF level? I believe the level sensor is integrated with the pump and heater, and the P/N is HC3Z-5J229-B
 

Last edited by Gladstone; Nov 24, 2025 at 12:44 AM.
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Old Nov 24, 2025 | 12:52 AM
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Gak, I just looked at the online price, 960$!
 
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