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Water separator valve replacement

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Old Nov 14, 2025 | 02:14 PM
  #1  
ferraridriver's Avatar
ferraridriver
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5th Wheeling
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Water separator valve replacement

At 92 years old I just relaced the water separator valve on my 2002 7.3 Excursion
This was, I believe, the hardest thing I have ever done on any vehicle and this is coming from a former auto repair shop owner!, I am sore all over.
Getting access to almost everything involved was made near impossible by Ford's placement of wire harnesses and everywhere I wanted to put my arm for support there was some thing projecting.
I wonder what a Ford dealer would charge for that valve replacement. Closest number I got was $150.00 to diagnose and tell me what I already knew, that it was leaking at the O'rings.
 
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Old Nov 14, 2025 | 05:07 PM
  #2  
01__Excursion's Avatar
01__Excursion
Cargo Master
Joined: Nov 2017
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From: Rock Hill, SC
Well, you did it, and you are alive to tell.
 
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Old Nov 15, 2025 | 06:55 AM
  #3  
Kirk Lavender's Avatar
Kirk Lavender
Trailering
Joined: Nov 2024
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You have my respect!! Yes the ford engineer who designs these trucks was laughing when he said yes that part goes there and this part goes in there with little access 🤣🤣 I'm a 6'4" 265lbs man with sasquatch hands so supporting myself to not land on my face is hard to do
 
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Old Nov 22, 2025 | 06:34 AM
  #4  
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MoBill122
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From: Woodstock, GA
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I usually lay out cardboard with moving blankets on top of engine. Then crawl in like a mouse making a home !

Yea.... pushing 75 now.... I get sore and bruised up all over !
 
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Old Nov 22, 2025 | 01:17 PM
  #5  
John in OkieLand's Avatar
John in OkieLand
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From: Oologah, OK
Club FTE Silver Member

I bought one of those Top Creepers,
steps and a platform to lay on.

with a Ranch Hand bumper, I need something to lay on.
 
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