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Welded diff!

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Old Aug 15, 2025 | 12:42 PM
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Welded diff!

Hi guys,

In my project of converting a Ford F-250 from 1973 into a thirties racer I encountered my first real drawback! Until now everything went smooth, but today I found out that the diff of the Dana 60 axle is welded together. I will drive it on the road only, so this is no good for me. What should i do? I have two options:

1. Get myself new spider gears. I saw that they are available (around $ 100) and some do ship to The Netherlands. But I'm not a skilled mechanic..
2. Get myself another Dana 60 axle. Hard to get in NL.

What route would you guys take?

See my vid here on YouTube for the details:



 
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Old Aug 15, 2025 | 12:59 PM
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Dang, sorry you ended up in that situation. If you choose to replace the spider gears here is a good video.

 
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Old Aug 15, 2025 | 01:08 PM
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New spiders are gonna be the cheapest route. But getting the old welded gears out could be difficult, unless you've got a cutting torch. New carrier & spiders may be the easiest option, but then a setup is needed.

To bad its not a Dana 70, I've got a complete carrier you could have.
 
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Old Aug 15, 2025 | 06:58 PM
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Clowns used to do this for drag racing. it's not a hard or expensive fix just go for it and get some professional help if you feel you're in trouble.
 
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Old Aug 15, 2025 | 08:27 PM
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That's unfortunate. Even more so, since I am about to pull a dana 60 from my truck that you could have.
 
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Old Aug 17, 2025 | 04:14 AM
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Originally Posted by Wangdangdoodle
That's unfortunate. Even more so, since I am about to pull a dana 60 from my truck that you could have.
Thnx man! If I lived near to you I would thankfully accept your generous offer, but shipping it to The Netherlands would make it make it the most expensive old Dana 60 axle ever
 
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Old Aug 17, 2025 | 08:27 AM
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Welded spider gears, AKA a "Lincoln Locker". I think that you'll be able to get it apart without destroying your differential carrier with some careful cutting and a new set of spider gears.
 
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