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1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Simple fix?

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Old Jul 22, 2025 | 03:42 PM
  #31  
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There is no way you are getting tight enough.

Your bracket is bent/broke or the tensioner is just not quite lined up. I think its just not quite lined up, so should be as the title suggests.

Here is what an installed tensioner looks like, see how close the springs are tightly wound:



Originally Posted by hjartland
 
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Old Jul 22, 2025 | 04:05 PM
  #32  
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Originally Posted by wwhite
Is this a crack in your bracket? (circled in green)
I felt it, hard to say what it is. Here's another angle. I'll keep it on a list of things to check as I pull the airpump.
 
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Old Jul 22, 2025 | 04:09 PM
  #33  
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Will need to find the torque spec

Originally Posted by wwhite
There is no way you are getting tight enough.

Your bracket is bent/broke or the tensioner is just not quite lined up. I think its just not quite lined up, so should be as the title suggests.

Here is what an installed tensioner looks like, see how close the springs are tightly wound:

It feels like it will snap the bolt if I go much tighter. But I'll do ut with a torque wrench until it says it's right.

Will update after torquing it down more.
 
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Old Aug 11, 2025 | 10:33 PM
  #34  
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We have an ANSWER!

It is back together and running well.

It was the bracket the tensioner & alternator attach too. The threads for the tension were stripped. How it held on as long as it did is wild.

We used a replacement bracket from my old 94. The swap was straight forward and went well.

A word of caution, beware if you buy a truck from a farmer. Some of their 'repairs' are definitely not found in the repair manual.

Thanks again for all the helpful input!
This is rhe old one, check out those threads. Someone had to have crossthreaded years ago.
This is the old one, check out those threads. Someone had to have crossthreaded years ago.
All swapped and in good shape.
All swapped and in good shape.

 
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