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Inverter Replacement

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Old Apr 29, 2025 | 02:35 PM
  #1  
jdoh's Avatar
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Talking Inverter Replacement

Recently replaced the Inverter in my 2022 F-250 with a relatively like-sized inverter. Managed to do a zero-cut install and 3D printed a mount for it. Not the cleanest wiring I've ever done

Pros
  • True Sine Wave
  • Much less RFI noise due to better design (Ham radio operator so this is important)
  • Much more well built and can handle inrush current of devices with large capacitors (85W+ laptop chargers) without tripping out like the stock one
  • Zero power draw when inactive - wired the ignition signal to the remote high input on the inverter to facilitate this
Cons
  • Lose LED functionality

3D Model for mounting Plate - https://www.printables.com/model/128...er-mount-plate
Inverter - Victron Energy Pure Sinewave 12V/500VA 120VAC VE.Direct - Direct Output (Not GFCI)
Battery Feed Connector - https://www.mouser.com/ProductDetail/272-7282645840
Battery Feed Pins - https://www.mouser.com/ProductDetail/272-7114412202
AC Output / LED Connector - https://www.mouser.com/ProductDetail/538-34772-0140

3D Printed Bracket
3D Printed Bracket
Finished Install
Finished Install
 

Last edited by jdoh; Apr 29, 2025 at 02:37 PM.
Old Apr 29, 2025 | 03:43 PM
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Great idea

a 1 for 1 or close to it avoids current demand difference

 
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Old May 1, 2025 | 04:56 AM
  #3  
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Originally Posted by jdoh
Recently replaced the Inverter in my 2022 F-250 with a relatively like-sized inverter. Managed to do a zero-cut install and 3D printed a mount for it. Not the cleanest wiring I've ever done

Pros
  • True Sine Wave
  • Much less RFI noise due to better design (Ham radio operator so this is important)
  • Much more well built and can handle inrush current of devices with large capacitors (85W+ laptop chargers) without tripping out like the stock one
  • Zero power draw when inactive - wired the ignition signal to the remote high input on the inverter to facilitate this
Cons
  • Lose LED functionality

3D Model for mounting Plate - https://www.printables.com/model/128...er-mount-plate
Inverter - Victron Energy Pure Sinewave 12V/500VA 120VAC VE.Direct - Direct Output (Not GFCI)
Battery Feed Connector - https://www.mouser.com/ProductDetail/272-7282645840
Battery Feed Pins - https://www.mouser.com/ProductDetail/272-7114412202
AC Output / LED Connector - https://www.mouser.com/ProductDetail/538-34772-0140
Nice job !! Good choice for the inverter. I've got a fair amount of Victron gear in my house and RV.

Question - What LED functionality did you lose? The LED on the AC outlet ?
 
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Old May 1, 2025 | 10:51 AM
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Very nice!

I will be doing this!!
 
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Old May 3, 2025 | 01:25 PM
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@jdoh

do you care to share your wiring?

specifically, did you do anything with the white wire?


 
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Old May 3, 2025 | 04:19 PM
  #6  
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Originally Posted by B-ManFX4
Nice job !! Good choice for the inverter. I've got a fair amount of Victron gear in my house and RV.

Question - What LED functionality did you lose? The LED on the AC outlet ?
Yup, that's the functionality lost - I think in the future I might put a little circuit that detects AC voltage and if it's within safe limits it'll light it up, that way I can know it's on or off.

Originally Posted by KSGunner
@jdoh

do you care to share your wiring?

specifically, did you do anything with the white wire?


I left the white wire not connected. LEDs were also left not connected. The accessory +12V switch went to the high side of the remote control connection, and the rest was fairly straight forward.
 

Last edited by jdoh; May 3, 2025 at 04:21 PM. Reason: avoid double post
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Old May 8, 2025 | 10:01 AM
  #7  
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Couple pics of the mount for anyone that is considering this.



 
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Old May 8, 2025 | 12:00 PM
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This is super clean. Nice work. Victron makes some GREAT products. I wired up a van on all the Victron goods. I haven't had an issue with tripping my inverter on my 2017 - did this happen in later models?

Also, is there a limit on wattage? Any reasons not to install a 1000W? When you got into the wiring, is the limit due to the gauge wiring going to the inverter? 8.5A on a wire to the outlet I would assume is within boundary of whatever ford ran
 
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Old May 9, 2025 | 04:56 AM
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Originally Posted by ruphianh
This is super clean. Nice work. Victron makes some GREAT products. I wired up a van on all the Victron goods. I haven't had an issue with tripping my inverter on my 2017 - did this happen in later models?

Also, is there a limit on wattage? Any reasons not to install a 1000W? When you got into the wiring, is the limit due to the gauge wiring going to the inverter? 8.5A on a wire to the outlet I would assume is within boundary of whatever ford ran
The physical size of the 1,000 watt inverter is one issue - it is 4.6" x 9.1" x 14.2". The 400 watt Victron inverter the OP used is 3.3" x 7.2" x 10.8". The tiny factory +12VDC incoming power cable is another issue - the Victron can accept up to an 8AWG power cable. The tiny output wires going to the 120VAC receptacles are also an issue.
 
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Old May 9, 2025 | 10:31 AM
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Originally Posted by B-ManFX4
The physical size of the 1,000 watt inverter is one issue - it is 4.6" x 9.1" x 14.2". The 400 watt Victron inverter the OP used is 3.3" x 7.2" x 10.8". The tiny factory +12VDC incoming power cable is another issue - the Victron can accept up to an 8AWG power cable. The tiny output wires going to the 120VAC receptacles are also an issue.
do you know the gauges ?
 
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Old May 10, 2025 | 09:36 AM
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Given Ford's propensity towards value engineering I'm guessing the 12 volt power for the inverter is minimal at best. 400 watts / 12 volts equals 33 amps so a number 10 wire would be Bare Bones minimum and a number eight would be preferred. I'll assume Ford did not run a number eight wire
 
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Old Jun 9, 2025 | 03:30 PM
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Is it possible/advisable/problematic to use a higher power inverter, such as 2000W or 3000W?
 
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Old Jun 9, 2025 | 04:38 PM
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Originally Posted by pickerdd
Is it possible/advisable/problematic to use a higher power inverter, such as 2000W or 3000W?
I think a 2000W or greater inverter will be problematic considering that Ford's 2,000W Pro Power Onboard requires 2 batteries and a second 24 volt alternator.
 
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Old Jun 9, 2025 | 07:17 PM
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Originally Posted by pickerdd
Is it possible/advisable/problematic to use a higher power inverter, such as 2000W or 3000W?
The 12vdc supply to the factory inverter is not large enough. Space is an issue as well
 
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Old Dec 19, 2025 | 07:00 AM
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How many of each part from Mouser?
 
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