Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Dana 44TTB HD

Thread Tools
 
Search this Thread
 
Old Apr 15, 2025 | 10:10 PM
  #1  
Truckbuck's Avatar
Truckbuck
Thread Starter
|
Tuned
Photogenic
Liked
Loved
Community Favorite
Joined: Apr 2023
Posts: 468
Likes: 67
From: Near SLC Utah
Dana 44TTB HD

Hello all, I am in need of some guidance. My front axle is leaking fluid out where out where the differential housing mates to the axle arm. I believe it is just an RTV gasket, its puking a lot of fluid up and I am tired of staining the driveway, and am very worried about using 4x4. I recently repacked the wheel bearings but I want to pack the bearing that is inside the knuckle. I am also planning on throwing some greasable u-joints in there, I am surprised that my f-250 didn't have any greasable U-joints. Is this common?

I have the service manual and think I have a pretty good plan formulated but just wanted to run it by you guys.

Take off the wheels, take off the caliper, take off the hubs, take off the spindles, pull the axle shafts out of the differential, drop the housing, and then replace the gasket.

I haven't messed around with the actual axle at all, I am a bit nervous. Does this sound right?

Thanks in advance.
 
Reply
Old Apr 16, 2025 | 06:35 AM
  #2  
My4Fordtrucks's Avatar
My4Fordtrucks
Hotshot
10 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2015
Posts: 12,884
Likes: 2,448
Originally Posted by Truckbuck
I believe it is just an RTV gasket, its puking a lot of fluid up…. but I want to pack the bearing that is inside the knuckle. I am also planning on throwing some greasable u-joints in there, I am surprised that my f-250 didn't have any greasable U-joints. Is this common?

Take off the wheels, take off the caliper, take off the hubs, take off the spindles, pull the axle shafts out of the differential, drop the housing, and then replace the gasket.
RTV is correct. Why is it “puking a lot of fluid?” Before you do all that work, have you verified that the breather hose is not clogged? Bearing inside the knuckle? Are you referring to the bearing inside the spindle? You should have inspected and greased that when you did the wheel bearings. Yes, the u-joints were sealed units. Personally I replace them with the same thing instead of parts with grease fittings. There is the debate about greaseable joints being weaker because they are hollow but I look at the fact that the sealed joints lasted 20+ years.

I would also replace the axle seals while I have the center section out of the truck.
 
Reply
Old Apr 16, 2025 | 09:23 AM
  #3  
GoinBoarding's Avatar
GoinBoarding
Cargo Master
15 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2010
Posts: 3,342
Likes: 294
From: Laramie, WY
Your plan sounds good to me. If the ball joints are unknown age now would be a good time to replace them too.
I used to use greaseable u joints. I used to replace them every few years. I've broke them before. Last time I did the job I used Spicer sealed joints. I haven't broken one or had to replace one for being loose since. Spicer sealed is my recommendation.
 
Reply
Old Apr 16, 2025 | 11:13 AM
  #4  
Truckbuck's Avatar
Truckbuck
Thread Starter
|
Tuned
Photogenic
Liked
Loved
Community Favorite
Joined: Apr 2023
Posts: 468
Likes: 67
From: Near SLC Utah
Originally Posted by My4Fordtrucks
RTV is correct. Why is it “puking a lot of fluid?” Before you do all that work, have you verified that the breather hose is not clogged? Bearing inside the knuckle? Are you referring to the bearing inside the spindle? You should have inspected and greased that when you did the wheel bearings. Yes, the u-joints were sealed units. Personally I replace them with the same thing instead of parts with grease fittings. There is the debate about greaseable joints being weaker because they are hollow but I look at the fact that the sealed joints lasted 20+ years.

I would also replace the axle seals while I have the center section out of the truck.

I will check the breather hose, its coming out of the bottom of the differential. Its inside the spindle, but I have to take the spindle off to get to it so I didn't do it when I did the wheel bearings. I did some more research on the greasable u-joints and found the same debate. I will probably leave them be or replace them with the spicer u-joints.

Sounds good I will get some on order.
 
Reply
Old Apr 16, 2025 | 11:15 AM
  #5  
Truckbuck's Avatar
Truckbuck
Thread Starter
|
Tuned
Photogenic
Liked
Loved
Community Favorite
Joined: Apr 2023
Posts: 468
Likes: 67
From: Near SLC Utah
Originally Posted by GoinBoarding
Your plan sounds good to me. If the ball joints are unknown age now would be a good time to replace them too.
I used to use greaseable u joints. I used to replace them every few years. I've broke them before. Last time I did the job I used Spicer sealed joints. I haven't broken one or had to replace one for being loose since. Spicer sealed is my recommendation.
The front ball joints are in really good condition actually, I don't think I will replace them this time around. I will go with the spicers as breaking the greaseable ones seems to be an issue.
 
Reply
Old Apr 16, 2025 | 11:47 AM
  #6  
JJF20's Avatar
JJF20
Hotshot
Joined: Nov 2017
Posts: 17,500
Likes: 2,777
From: Northern Ontario
X3 for non greaseable SLS. If you’re removing the diff off the beam, do yourself a favor and replace the inner u joint at a minimum, saves from messing it with again any time soon, it’s a pain to get at. Personally I’d do all of them, and bj too.

FYI. A breather should be higher than what it is venting, especially if you are going into water. It was originally clipped up onto the frame rail.
 
Reply
Old Apr 16, 2025 | 12:33 PM
  #7  
Truckbuck's Avatar
Truckbuck
Thread Starter
|
Tuned
Photogenic
Liked
Loved
Community Favorite
Joined: Apr 2023
Posts: 468
Likes: 67
From: Near SLC Utah
Originally Posted by JJF20
X3 for non greaseable SLS. If you’re removing the diff off the beam, do yourself a favor and replace the inner u joint at a minimum, saves from messing it with again any time soon, it’s a pain to get at. Personally I’d do all of them, and bj too.

FYI. A breather should be higher than what it is venting, especially if you are going into water. It was originally clipped up onto the frame rail.
I see, I will get some U-joints on order along with some ball joints.

Yeah its hung up on the frame right now, I will take it off and blow some brake clean or something through it.
 
Reply
Old Apr 16, 2025 | 05:13 PM
  #8  
Truckbuck's Avatar
Truckbuck
Thread Starter
|
Tuned
Photogenic
Liked
Loved
Community Favorite
Joined: Apr 2023
Posts: 468
Likes: 67
From: Near SLC Utah
I checked on the breather for the front differential expecting it to be full of garbage, but it was clean. I blew it out with some brake clean and hung it back up on the frame.

I have some spicer universal joints picked out, I also have some ball joints picked out.

I am also found the seals for the differential carrier.

Thanks for everyone's help.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ways Ford is LOSING to the Competition

 Joe Kucinski
story-1

Top 6 Best Deals Available on New Fords & Lincolns Right Now

 Brett Foote
story-2

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-3

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-4

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-5

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-6

Every 2026 Ford Engine Explained

 Brett Foote
story-7

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-8

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-9

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Snoddy
1987 - 1996 F150 & Larger F-Series Trucks
1
Oct 31, 2018 07:06 PM
dasbulliwagen
1957 - 1960 F100 & Larger F-Series Trucks
2
Sep 19, 2015 04:41 PM
rickbarclay
1999 - 2016 Super Duty
12
Apr 19, 2013 01:49 PM
bigdummyford
1999 - 2003 7.3L Power Stroke Diesel
4
Sep 18, 2010 07:06 AM
relentlessmx
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
1
Dec 26, 2008 01:47 PM




All times are GMT -5. The time now is 11:12 PM.

story-0
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-1
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-2
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-3
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-4
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-5
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-6
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-7
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-8
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-9
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE