Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Tips on installing new pre pump filter

Thread Tools
 
Search this Thread
 
Old Feb 27, 2025 | 08:31 AM
  #1  
Kintla's Avatar
Kintla
Thread Starter
|
Tuned
Photogenic
Liked
Loved
Community Favorite
Joined: May 2021
Posts: 363
Likes: 121
From: Montana
Tips on installing new pre pump filter

I am finally getting around to installing a different pre pump filter. Currently I have the small clear wix inline filter, though I have had trouble with gelled fuel clogging it when it gets below -20.

Going to try a screw on filter base, though I can't mount it in the same spot, it needs to come back toward the tank where there is space for it.

For anyone who's done this, did you just cut into the hard line and run flexible fuel line to the filter nipple inlet? If I do this should I flare the fuel line? Or did you take the rigid line off all together and do flexible from the tank to the filter?

​​​​​​

 
Reply
Old Feb 27, 2025 | 11:43 AM
  #2  
John in OkieLand's Avatar
John in OkieLand
Lead Driver
Community Builder
Liked
Loved
Community Favorite
Joined: Aug 2022
Posts: 5,056
Likes: 1,411
From: Oologah, OK
Club FTE Silver Member

the base for my PreFilter is located near the driver's seat,
mine is a Wix 24006 which is a Large Canister style with 10 Micron pleats.

it has been on the truck for 20+ years w/o issues.







 
Reply
Old Feb 27, 2025 | 01:58 PM
  #3  
Big Horn 2's Avatar
Big Horn 2
Tuned
Photogenic
Liked
Loved
Community Favorite
Joined: Feb 2025
Posts: 280
Likes: 204
From: Brighton, IL
Originally Posted by Kintla

For anyone who's done this, did you just cut into the hard line and run flexible fuel line to the filter nipple inlet? If I do this should I flare the fuel line? Or did you take the rigid line off all together and do flexible from the tank to the filter?

​​​​​​
I did mine as part of a (Hutch Mod) from I believe “Diesel Site” in which you remove the strainers in the fuel tank. Heavy hose was provided to go from the fuel tank to the filter base….and then on to the pump.

if I remember correctly the OEM quick connects at the pick up on top of the tank are prone to suck air and the hose gets double clamped at the pick up hard lines in place of those . While it can be done cheaper as a DIY , I thought that the convenience of having instructions with all the material was well worth it. The frame spin on filter has a bleed off **** on the bottom as well for the water separator to catch what it can before going to the fuel bowl on top of the engine valley.
 
Reply
Old Feb 27, 2025 | 02:00 PM
  #4  
Kintla's Avatar
Kintla
Thread Starter
|
Tuned
Photogenic
Liked
Loved
Community Favorite
Joined: May 2021
Posts: 363
Likes: 121
From: Montana
Thanks for the replies. I ended up just routing about four feet of flexible line back from the hard line to the new mounting location and ran line to the pump from the new filter housing.

Didn't really like adding about six feet of line for the pump to pull through but probably won't change anything.
 
Reply
Old Feb 27, 2025 | 03:58 PM
  #5  
John in OkieLand's Avatar
John in OkieLand
Lead Driver
Community Builder
Liked
Loved
Community Favorite
Joined: Aug 2022
Posts: 5,056
Likes: 1,411
From: Oologah, OK
Club FTE Silver Member

Originally Posted by Kintla
Thanks for the replies. I ended up just routing about four feet of flexible line back from the hard line to the new mounting location and ran line to the pump from the new filter housing.

Didn't really like adding about six feet of line for the pump to pull through but probably won't change anything.
won't effect it at all.

on my truck, we found the PreFilter while doing a Sump install, did not want to drop the tank for the Hutch mod.

left the OEM Return line as is, works just fine.

my truck spent 21 years in Texas as a Fire Battalion car.
it was obvious that the prefilter has been installed Decades ago, it was coated with many years of grime.

the proof that it works, was when we changed out the Fuel Bowl filter.
the element looked new, the bottom of the bowl was clean, we could see it thru the fuel still in the bowl as we did not drain it before removing the filter.

the cap on the bowl was a Wix that was screwed on tight by a Gorilla, we had to cut it off, it would not turn. I replaced it with a Ford cap and filter.
 
Reply
Old Feb 27, 2025 | 04:06 PM
  #6  
Eman85's Avatar
Eman85
Laughing Gas
Liked
Loved
Joined: May 2024
Posts: 903
Likes: 289
From: E TN
Where did you mount the filter housing? It's pretty busy right there near the pump so going back a couple of feet would be better.
 
Reply
Old Feb 27, 2025 | 07:04 PM
  #7  
Kintla's Avatar
Kintla
Thread Starter
|
Tuned
Photogenic
Liked
Loved
Community Favorite
Joined: May 2021
Posts: 363
Likes: 121
From: Montana
Originally Posted by Eman85
Where did you mount the filter housing? It's pretty busy right there near the pump so going back a couple of feet would be better.
Yes, moved it back. Between fuel tank and transfer case. Made a 90° out of 3/16 plate, drilled it out for the housing on one face and existing holes in frame on the top. Kind of protected by the T-case when mounted.

Got four feet of fuel hose, connected to end of hard line and ran it back to the inlet of the new housing.
 
Reply
Old Feb 27, 2025 | 08:30 PM
  #8  
John in OkieLand's Avatar
John in OkieLand
Lead Driver
Community Builder
Liked
Loved
Community Favorite
Joined: Aug 2022
Posts: 5,056
Likes: 1,411
From: Oologah, OK
Club FTE Silver Member

you did a better job than the Fire Department mechanics,
they mounted mine to the floor of the cab, under the driver's seat.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Feb 27, 2025 | 08:39 PM
  #9  
Kintla's Avatar
Kintla
Thread Starter
|
Tuned
Photogenic
Liked
Loved
Community Favorite
Joined: May 2021
Posts: 363
Likes: 121
From: Montana
Originally Posted by John in OkieLand
you did a better job than the Fire Department mechanics,
they mounted mine to the floor of the cab, under the driver's seat.
After you posted your picture I crawled under the truck to see if there was a more creative option but didn't see how to do it without drilling into the floor pan, which I definitely didn't want to do.

Apparently yours is still hanging on so all good.
 
Reply
Old Feb 28, 2025 | 07:36 AM
  #10  
Big Horn 2's Avatar
Big Horn 2
Tuned
Photogenic
Liked
Loved
Community Favorite
Joined: Feb 2025
Posts: 280
Likes: 204
From: Brighton, IL
Originally Posted by Kintla
After you posted your picture I crawled under the truck to see if there was a more creative option but didn't see how to do it without drilling into the floor pan, which I definitely didn't want to do.

Apparently yours is still hanging on so all good.
On mine there’s a double bracket that sandwiches the frame and the filter base mounts to that…….ill see if I can find one of my pictures..


I can’t find my picture, but very similar to this:


 
Reply
Old Mar 1, 2025 | 01:25 PM
  #11  
da-bees's Avatar
da-bees
Tuned
15 Year Member
Joined: Oct 2009
Posts: 425
Likes: 4
Seems that flex is usually double clamped at barbs on filter housing but questions remain whether hard line can be cut and flex line slide on and clamped without further preparation of hard line.
 
Reply
Old Mar 1, 2025 | 03:31 PM
  #12  
John in OkieLand's Avatar
John in OkieLand
Lead Driver
Community Builder
Liked
Loved
Community Favorite
Joined: Aug 2022
Posts: 5,056
Likes: 1,411
From: Oologah, OK
Club FTE Silver Member

Originally Posted by da-bees
Seems that flex is usually double clamped at barbs on filter housing but questions remain whether hard line can be cut and flex line slide on and clamped without further preparation of hard line.
we didn't do anything special to the hard line.

just a bit of sand paper, and the special high pressure fuel hose clamps





 
Reply
Old Mar 1, 2025 | 06:25 PM
  #13  
Pikachu's Avatar
Pikachu
Lead Driver
20 Year Member
Photogenic
Photoriffic
Community Builder
Joined: Jun 2004
Posts: 6,317
Likes: 583
From: Amarillo, TEXAS!
When I need to put flexible hose over hard line that I've cut, I usually use my double flaring tool to put a little "bubble" at the end of the tubing just to make sure the hose and clamp aren't able to slip off of the tubing. I set up the tube in the clamp like normal, put the mandrel in the tube like the first step of a double flare but I only tighten it down enough to expand the tube and make it just a bit wider than nominal.
 
Reply
Old Mar 1, 2025 | 08:41 PM
  #14  
da-bees's Avatar
da-bees
Tuned
15 Year Member
Joined: Oct 2009
Posts: 425
Likes: 4
Originally Posted by Pikachu
When I need to put flexible hose over hard line that I've cut, I usually use my double flaring tool to put a little "bubble" at the end of the tubing just to make sure the hose and clamp aren't able to slip off of the tubing. I set up the tube in the clamp like normal, put the mandrel in the tube like the first step of a double flare but I only tighten it down enough to expand the tube and make it just a bit wider than nominal.
I'd call that special prep on hard line. Double flaring steel requires one heck of a tool.
 
Reply
Old Mar 1, 2025 | 09:42 PM
  #15  
John in OkieLand's Avatar
John in OkieLand
Lead Driver
Community Builder
Liked
Loved
Community Favorite
Joined: Aug 2022
Posts: 5,056
Likes: 1,411
From: Oologah, OK
Club FTE Silver Member

Originally Posted by Pikachu
When I need to put flexible hose over hard line that I've cut, I usually use my double flaring tool to put a little "bubble" at the end of the tubing just to make sure the hose and clamp aren't able to slip off of the tubing. I set up the tube in the clamp like normal, put the mandrel in the tube like the first step of a double flare but I only tighten it down enough to expand the tube and make it just a bit wider than nominal.

Wish my son and I had thought of doing that,
but, it was getting dark in 30 minutes, and we had to leave at 0430 to go to New Yawk City, and he lives down in Jorja....

took us 1.5 days to get up there.
 
Reply



All times are GMT -5. The time now is 01:04 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE