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Old Dec 13, 2024 | 09:45 AM
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Fuel Pump output Pressure

Hi All,
New to this Forum..
Got a Fuel Pump pressure question. maybe someone can help..
I have a 1951 Ford Hotrod with what I was told a mid 80s to early 90s 5.0 EFI engine.
Stock 51 gas tank in car with one external fuel pump. Looks to be a stock style E2000 Ford pump, like from an F150 with the mounting bracket.
The pump has issues and needs to be changed, so I am looking at a Bosch 69100 replacement.
This pump puts out over 90lbs of dead head pressure, so I'm told.
Question is, will my stock regulator handle it? and what would the factory Ford fuel pump pressure have been?
Thank You!
 
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Old Dec 14, 2024 | 03:18 PM
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Does your truck have a fuel return line? If not then that is why you're having pump problems..they are not designed to work into a dead head continuously.. they don't have an internal bypass

I believe the oem pumps were capable of upwards of 100psi dead head too, but pressure at the engine was limited to 42-45psi max by the regulator on the fuel rail.
 
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Old Dec 15, 2024 | 09:34 AM
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I always think of it this way, fuel pumps do not make pressure. All they do is flow. The restriction causes the flow to back up and that is where the pressure comes from. How much pressure a pump can handle is part of the design. How much pressure is in the system is caused by the regulator. Some are static, some variable.

Most fuel pumps are designed to rotate. If you stop the flow, you can break things because the pump still wants to move, but it can't. Something has to happen. A burned up pump motor, internal part, etc. I would never dead head a pump, even if it has a bypass built in.

Just my opinion.
 
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Old Dec 15, 2024 | 12:30 PM
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I think the stock pump is supposed to deliver about 90 lph at 40 around psi. Also, the return design needs constant fuel flow to keep the pump cool, or it will overheat.
 
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Old Dec 17, 2024 | 11:23 PM
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Fuel pressure

Fuel pressure should be in the ballpark of 32 (idle or coasting with no throttle) to 45 psi (WOT).
 
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Old Dec 18, 2024 | 11:11 AM
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Cut from my Ford service manual:
 
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