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e4od no overdrive after regear

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Old Nov 5, 2024 | 07:53 PM
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e4od no overdrive after regear

hey folks.
I have a 93 e250 with a 351w and e4od

the e4od is a brand new rebuild. shifted fine until now.
the van is a camper and weighs like 8500 lbs. it is 4x4 on 33s

I just got the van regeared to 4.88 from 4.10. I should note the rear axle is an ff disc brake dana 60 from an 01.

after the regear the trans wont shift into od.
it also seems to shift late, i was hoping the regear would speed the shifts up more.
also, the brake pedal is pulsing even when stopped.
the speedo is also accurate up to 20 mph then bounces around like crazy.

any idea what this is? i havent got codes out of it yet.
 
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Old Nov 5, 2024 | 07:55 PM
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Get the codes. Without codes all anyone can do is guess.
 
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Old Nov 5, 2024 | 08:03 PM
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Originally Posted by Mark Kovalsky
Get the codes. Without codes all anyone can do is guess.
just checked. no codes.
 
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Old Nov 5, 2024 | 08:13 PM
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Then my guess is that the bouncing speedo is sending bad date to the PCM. Did it bounce before the gear swap?
 
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Old Nov 5, 2024 | 08:50 PM
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Originally Posted by Mark Kovalsky
Then my guess is that the bouncing speedo is sending bad date to the PCM. Did it bounce before the gear swap?
it wiggled slightly but didnt bounce around like hell.

I believe the torque converter isnt locking up.
something going on with pcm it isnt telling it to lock.

it will shift into OD when coasting but as soon as it gets gas it downshifts into third and sticks there. it also wont accelerate and feels sluggish.

I have to descend a long mountain grade I wonder will that damage the trans if it isnt locking up? I could try to keep the speed down but it will toast the brakes.

 
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Old Nov 5, 2024 | 09:25 PM
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Whole reared change?
VSS in diff or trans?
 
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Old Nov 5, 2024 | 10:41 PM
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Originally Posted by wwhite
Whole reared change?
VSS in diff or trans?
the whole rearend was changed to an '01 full floating dana 60 from an ambulance. it originally had 4.10 gears. now it has 4.88 and a yukon zip locker.

it has a speed sensor in the rear diff. I do not know if it is reading from the trans/transfer case as well. it was not originally a 4x4 van or trans.
 
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Old Nov 6, 2024 | 03:20 AM
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Originally Posted by Mitch Wood
just checked. no codes.
How are you checking for codes? Code reader or counting flashes

Which tests did you run? KOEO/Stored Code display or KOER
 
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Old Nov 6, 2024 | 08:48 AM
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Originally Posted by rla2005
How are you checking for codes? Code reader or counting flashes

Which tests did you run? KOEO/Stored Code display or KOER
obdi code reader. did not do koer, just stored and koeo
 
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Old Nov 6, 2024 | 09:05 AM
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Originally Posted by wwhite
Whole reared change?
VSS in diff or trans?
That is what I was thinking.

Originally Posted by Mitch Wood
the whole rearend was changed to an '01 full floating dana 60 from an ambulance. it originally had 4.10 gears. now it has 4.88 and a yukon zip locker.

it has a speed sensor in the rear diff. I do not know if it is reading from the trans/transfer case as well. it was not originally a 4x4 van or trans.
You have a lot of different things going on in 1 truck
So both rears had a wire going to them that was the VSS feed to the ECM?
This started after the rear swap I would look if both rears have the same count for the VSS.
Could the ECM be set up for the 4.10 gears and not the 4.88 gears?
Just throwing thoughts out there.
Dave ----
 
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Old Nov 6, 2024 | 09:19 AM
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Originally Posted by FuzzFace2
Could the ECM be set up for the 4.10 gears and not the 4.88 gears?
No, that isn't possible. The PCM isn't set up for any specific gear ratio. It is set up for a specific number of teeth on the tone wheel. And if there were a different number of teeth on the wheel it would still read steady, but the speedo would be higher or lower, not bouncing.

One of the teeth could be damaged, or the sensor on the diff is damaged, or the wiring to the sensor is damaged. Or the PSOM on the back of the instrument cluster happened to fail at the same time that the rear end was swapped.
 
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Old Nov 6, 2024 | 09:24 AM
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Did you drain fluid, open up diff cover on new rear end, inspect tone ring?

I recently swapped rear ends, had very bouncy speedo, changed fluid, it got better. Probably a bad connection at Vss and fluid change was a coincidence
 
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Old Nov 6, 2024 | 11:40 AM
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Originally Posted by Mark Kovalsky
No, that isn't possible. The PCM isn't set up for any specific gear ratio. It is set up for a specific number of teeth on the tone wheel. And if there were a different number of teeth on the wheel it would still read steady, but the speedo would be higher or lower, not bouncing.

One of the teeth could be damaged, or the sensor on the diff is damaged, or the wiring to the sensor is damaged. Or the PSOM on the back of the instrument cluster happened to fail at the same time that the rear end was swapped.
this is exactly where I am at after some googling.
the fact that it reads accurately up to 20 ish mph is very strange.
after the rear end swap the speedo read accurately but would wiggle a bit at higher speeds/on the fwy. I never recalibrated the speedo.

I have to call the shop that did the gears and ask about what they did before I drain it and check the tone ring. they would have found this on their test drive. it pissed me off that they didnt tell me about it.

best case scenario its something with the vss sensor. fingers crossed.
 
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Old Nov 6, 2024 | 12:44 PM
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Originally Posted by Mitch Wood
obdi code reader. did not do koer, just stored and koeo

Did you get the System Pass Code 11 or 111 for both KOEO and Stored Codes?
 
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Old Nov 6, 2024 | 12:49 PM
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Originally Posted by rla2005
Did you get the System Pass Code 11 or 111 for both KOEO and Stored Codes?
yes

pulling vss on my break to inspect
 
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