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1948 - 1956 F1, F100 & Larger F-Series Trucks Discuss the Fat Fendered and Classic Ford Trucks

Dana 44 Fill Plug

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Old Oct 24, 2024 | 10:40 PM
  #1  
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From: Texarkana
Dana 44 Fill Plug

I am changing the oil in my 1954 F100 Dana 44. The fill plug is square and has been in a long time. I soaked it in pb tonight and will go at it again tomorrow. Does anyone know what size square wrench would fit it without rounding it off? Every socket I put on it was loose and I don’t want to chew it up to get it off.

My plan it to tap on it with a hammer, heat, and more pb. But any other advice is appreciated.


Thanks
Will
 
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Old Oct 24, 2024 | 11:28 PM
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It is 3/4" and you should use an appropriate 4 or 8 point socket. A 6 point socket won't do, and while a 12 point socket may fit, it is more prone to round the edges.
 
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Old Oct 24, 2024 | 11:56 PM
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Do you have any 3/4" drive socket wrench extensions? You could use one "backwards" to give you a square point out away from the diff case to put an open end wrench or a big crescent wrench on. Harbor Freight has pretty cheap ones if you don't have any.
 
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Old Oct 25, 2024 | 12:01 AM
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From: Texarkana
Originally Posted by ALBUQ F-1
Do you have any 3/4" drive socket wrench extensions? You could use one "backwards" to give you a square point out away from the diff case to put an open end wrench or a big crescent wrench on. Harbor Freight has pretty cheap ones if you don't have any.
You sir are a genius! I have been scrolling through the web looking for the wrench in socket with no glory! Thanks a million

Will
 
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Old Oct 25, 2024 | 07:54 AM
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From: Mandan, ND
Vintage Blackhawk #151 Adjustable Automotive Drain Plug Wrench NICE - Picture 1 of 19
From eBay. I have one, works well. Blackhawk 151. It has ends for female and male plugs. It is adjustable to get a snug fit. I also have a Blackhawk dog bone bung wrench
 
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Old Oct 25, 2024 | 08:31 AM
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From: AKRON ohio
You need to put a little more muscle into it as these pipe plugs in the Dana 44 cover are not that tight. I've never had one I couldn't get out and I've never damaged one and I've had a lot of trucks from the heart of the rust belt.

worst case you ruin it and I'll sell you a used cover and plug
 
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Old Oct 25, 2024 | 09:18 AM
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He's trying to get the fill plug out. The drain plug is in the cover.
 
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Old Oct 25, 2024 | 10:01 AM
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From: AKRON ohio
Originally Posted by ALBUQ F-1
He's trying to get the fill plug out. The drain plug is in the cover.
the fill plug is in the cover and it is a male plug



the DRAIN plug is in the case/housing and is a inverted pipe plug

I wouldn't even bother with the drain plug, I'd pull the cover, clean, inspect, and replace cover gasket
but the OP did say fill plug
 
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