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4R100 Issue

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Old Sep 3, 2024 | 07:09 PM
  #1  
Drew L.'s Avatar
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4R100 Issue

So I helped my nephew rebuild his 4R100 transmission out of a 2000 F250 with 7.3 Liter. He has no 3rd or 4th gear. 1st, 2nd, and reverse all work. pulled the pan and noticed the 2-3 valve was stuck open. pulled it out and cleaned it and the valve body. Reinstalled the valve and pan and still no shift from 2nd to 3rd. Any ideas where to start looking? First time to rebuild Automatic transmission. We rebuild tractor transmissions and clutch packs but this is a little more advanced. Thanks in advance for any suggestions.
 
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Old Sep 3, 2024 | 07:40 PM
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To start you'd want to verify that the PCM is calling for a 3 or 4 shift, if so verify that you are getting the signal at the shift solenoid connector if you are getting the signal at the shift solenoid connector you can disconnect the shift solenoid wire harness and drive it to see if it shifts, I don't remember how it shifts without the PCM running it, but that can help rule out a bad shift solenoid or valves. It doesn't shift normally, but if it does it's default shift it can help point toward the shift solenoid.


I fought the same issue on a reman transmission, ended up being a bad shift solenoid. Not the easiest thing to troubleshoot.

I ordered another shift solenoid pigtail to ohm the solenoid in the transmission which helped

Attached some ford trouble shooting on your symptoms. They didn't help me much, but it's a start.
 
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Old Sep 3, 2024 | 09:34 PM
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Kintla, thanks for your help! Ill check into this. I really appreciate it.
 
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Old Sep 3, 2024 | 10:11 PM
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This one has the pin out for shift solenoid and other diagnostic info that might be helpful as well.

 
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Old Sep 5, 2024 | 10:02 AM
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Ended up being bad 2-3 shift valve. After we pulled the pan and valve body back off, the second time, the valve was stuck again. replaced with new valve and everything works as it should. Kintla, thanks for your help and response with this issue.
 
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Old Sep 5, 2024 | 11:58 AM
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Congratulations on the fix! Thanks for coming back to share the solution for others.
 
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Old Sep 6, 2024 | 08:53 AM
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Im having a weird issue on 3-4 shift. most of the time it shifts fine sometime 2-3 times a day or so, when running around town, when it shift to 4th it seem like the valve is hangin or whatever does the shift, hangs open or not closed quick as normal, for a second longer sounding like a slip. but for the most part when it does shift when pulling trailer there is NO slip in tq at all according to torque app reading on TQ Slip.

TQ was replace lke 2 yrs ago with issues from a bent line when installed.. it is a sam wyse stage 1 with triple disk TQ.. replacing the OEM in july 2020.. don't think it TQ more something in the valve body ? i changed fluid some 25K miles ago with mercon V a couple times now and fluid looks and smells like new.. could it be VB sticking, lazy etc.?? it can do it under moderate acceleration and light.
 
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Old Sep 6, 2024 | 09:39 AM
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Carl it sounds VB related.

The torque converter is a fluid coupling with a lockup clutch to make it a mechanical coupling at times. Slipping or delay during shifts should not be TC related.
 
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Old Sep 6, 2024 | 10:13 AM
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Originally Posted by carl2591
Im having a weird issue on 3-4 shift. most of the time it shifts fine sometime 2-3 times a day or so, when running around town, when it shift to 4th it seem like the valve is hangin or whatever does the shift, hangs open or not closed quick as normal, for a second longer sounding like a slip. but for the most part when it does shift when pulling trailer there is NO slip in tq at all according to torque app reading on TQ Slip.

TQ was replace lke 2 yrs ago with issues from a bent line when installed.. it is a sam wyse stage 1 with triple disk TQ.. replacing the OEM in july 2020.. don't think it TQ more something in the valve body ? i changed fluid some 25K miles ago with mercon V a couple times now and fluid looks and smells like new.. could it be VB sticking, lazy etc.?? it can do it under moderate acceleration and light.
Can you monitor shifts, TC lock up and RPMs? If you graph all of those it should tell you if you have a lazy lock up or slipping shift.

I have a tugger shift kit and a HD TC, they work better when pulling a load. Running around unloaded with a tune can be unpleasant with hard shifts and weird TC lock up that feels like a slipping 3/4 shift.
 
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Old Sep 6, 2024 | 12:58 PM
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yeah thinking VB thing.. I have a John Woods i got of old trans when the took it off to put the SW one in.. We are not at home till oct .. figured it was VB more than TQ as when i does lock up TQ it LOCK UP tq.. thanks..

Originally Posted by RacinJasonWV
Carl it sounds VB related.

The torque converter is a fluid coupling with a lockup clutch to make it a mechanical coupling at times. Slipping or delay during shifts should not be TC related.
 
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