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A/C Clutch Doesn't Engage - What Do I Replace?

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Old Sep 2, 2024 | 09:50 AM
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A/C Clutch Doesn't Engage - What Do I Replace?

Recently my A/C hasn't been engaging, so I did some diagnostics this morning with the help of Scotty Kilmer & FordTechMakuloco, and here's what I discovered. I have pressure in the system; about 70psi on the low side, 75 psi on the high side with the engine running and A/C turned on. I ran a key on, engine off test, and the test passed, but I couldn't feel the clutch engaging at all while the test was running. Also, looking at the engine running with the A/C on and off, I don't see any difference in the clutch plate; it's not coming on.

My conclusion is that the clutch is shot. I think I'd just replace the whole compressor, as the truck is a 98 with the 4.6, and it's not much more expensive to do the whole thing compared to just the clutch.

My question is, should I go OEM or aftermarket, and is there anything besides the compressor I need to replace? I was seeing some people online saying that everything in the system needs to be replaced at once...

Any input appreciated!
 
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Old Sep 2, 2024 | 09:58 AM
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I'd suggest going over the stuff in the HVAC FAQs as they offer insights towards a CORRECT diagnosis. Link is in my signature.

 
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Old Sep 2, 2024 | 11:28 AM
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Originally Posted by projectSHO89
I'd suggest going over the stuff in the HVAC FAQs as they offer insights towards a CORRECT diagnosis. Link is in my signature.
People like you are why I love this site! I checked my air gap, and it didn’t seem excessively large, but I figured I try removing a clutch spacer. I could feel some magnetism when the A/C was turned on but not engaging.

I only had one spacer, and with it removed the clutch dragged even when disengaged, so I used some aluminum siding stock to make a thinner washer, and now the A/C blows cold again.

Thank you very much.
 
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Old Sep 2, 2024 | 12:01 PM
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Yeah, clutch gap is a common wear issue.

Autozone sells a shim/hardware kit for a couple of bucks that includes a variety of shims. Santech MT0986

 
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Old Sep 2, 2024 | 12:58 PM
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I ended up going to AutoZone and getting a Santech shim pack, since the clutch wasn't seating right with my DIY shim. 5 .016" shims, and a bolt and retaining ring for $5.
 
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