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Floats are notorious for sinking. You said it started acting up, what was it doing?
There is usually only one needle and seat in a typical carb kit are you sure it wasn't the old one from when he rebuilt it?
Many of the new needles and seats in rebuild kits are poorly made and don't seat well. Check for burrs on the seat.
Holley makes a nice regulator, and what I like about it is that they sell replacement parts for it. Holley 12-804 regulator, 1 - 4 psi output (adjustable). They used to be a lot cheaper, but they are good quality. https://www.summitracing.com/parts/hly-12-804
Yes that does happen. It may not be common but it happened to me with a brass float. If you pull the float off and shake it around a little can you find gas leaking out of it?
When I had it apart I did give it a shake, but didn't hear anything.
Originally Posted by truckeemtnfords
Floats are notorious for sinking. You said it started acting up, what was it doing?
The truck stutters when I press on the accelerator pedal because the throttle body is receiving too much gas. After the first time this happened (above in this thread), I barely could step on the pedal, and had to just feather it in order to baby it home. After pushing it in the garage, I turned the key to run but didn't start it. The fuel pump ran, and I witnessed gas pouring into the throttle body and past the float bowl gasket almost immediately.
Today, after replacing the needle valve and seat, I replaced the card and ran just the fuel pump for about 15 seconds, and saw nothing out of the ordinary. I started it and let it run in the driveway for 5 or so minutes. Still good. Took it for a ride, and began to experience the same trouble after about an 1/8th mile. Again had to feather the gas to get it home.
Originally Posted by truckeemtnfords
There is usually only one needle and seat in a typical carb kit are you sure it wasn't the old one from when he rebuilt it?
The parts looked new. I don't think they were previously used and taken out of service.
What ever was in the needle/seat that caused your flooding may now be in the jet(s) or another passage causing your issues. Maybe not but if crap got introduced into the carb a total inspection is warranted.
I found that a gasket was missing between the inlet needle valve body and the float bowl wall. I re-assembled with that, and put a new float in since I bought one (the old float is still above water on my workbench). It seemed to run ok, but was still I apprehensive because of the gas that was spewing from the float bowl gasket when the malfunction occurred.
I installed a fuel pressure regulator, and set it to 3 psi (running). I assume that high fuel pressure from the electric fuel pump compromised the gasket(?).