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Old Jul 1, 2025 | 12:13 PM
  #31  
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Originally Posted by BWST
Can you post a pic of that manual page with that fuse information? I don't show that in the 2001 owner's manual I downloaded, but maybe that's for the pickup.
Absolutely! Not the best quality, but readable:




Mark
 
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Old Jul 1, 2025 | 02:32 PM
  #32  
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Mark there may be some wires, chafing or grounding somewhere that are causing these fuses to blow. It’s often not the modules that are at fault but the wiring to them. Recommend checking those circuits that blew with a multimeter for short to ground while wiggling them.
 
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Old Jul 2, 2025 | 01:13 AM
  #33  
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Fuses blow because too much current tried to flow through it (most everyone reading this knows that). That is normally a short, but could be component induced in rare cases where a circuit board kicks the bucket. Short can be hard (always there until discovered) or soft (intermittent or caused by trouble shooting activities). Sounds like yours is soft.
 
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Old Jul 2, 2025 | 09:59 AM
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Originally Posted by Nicmike
Sounds like yours is soft.
Thank god for context, lol.
 
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Old Jul 2, 2025 | 01:52 PM
  #35  
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Originally Posted by BWST
Mark there may be some wires, chafing or grounding somewhere that are causing these fuses to blow. It’s often not the modules that are at fault but the wiring to them. Recommend checking those circuits that blew with a multimeter for short to ground while wiggling them.
Originally Posted by Nicmike
Fuses blow because too much current tried to flow through it (most everyone reading this knows that). That is normally a short, but could be component induced in rare cases where a circuit board kicks the bucket. Short can be hard (always there until discovered) or soft (intermittent or caused by trouble shooting activities). Sounds like yours is soft.
When I was working on this I did find a shorted wire back to an airbag pump I installed 20+ years ago. The way I had it connected, if it was powered by ignition switch I1, it would have blown both the fuses that actually blew, without blowing any of the ones in the cab. I should know this weekend if it's really fixed.

Thanks guys!!!

Mark
 
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Old Jul 11, 2025 | 08:05 PM
  #36  
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After towing through the Rockies last week, including some in the rain, a thorough wash, numerous key cycles, and driving it again today, I think the issue all along was a shorted wire going to my airbags. I had it connected to the hot side of fuse #11, which is on the wiper motor circuit. When the wire shorted (it had gotten caught on top of the parking brake stopper pad, and so was crushed against the bare metal above that, perhaps for years), it was on the wrong side of fuse #11 to blow it, so it ended up blowing first one 50a fuse to the ignition switch, then the other. I've not had a single extraneous code since fixing the short, so I'm wondering if I've been sending occasional quick voltage spikes through the switch as the insulation wore away, triggering the codes-without-failure I've seen for the last year, or more.

My final troubleshooting step is to post that the problem is resolved, figuring that'll trigger a problem for sure if it isn't.

Thanks to all who helped, and a special thanks to @BWST . You are the man, sir.

Mark
 
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