Notices
All Things Towing Conventional, 5th Wheel, Toy Hauler, Flatbed, Gooseneck, Electrical/Brakes/etc.

Inverter swap

Thread Tools
 
Search this Thread
 
Old May 31, 2024 | 09:52 AM
  #1  
MKrenn's Avatar
MKrenn
Thread Starter
|
Fleet Mechanic
5 Year Member
Photogenic
Liked
Loved
Joined: Jul 2018
Posts: 1,617
Likes: 568
From: Black Hills of SD
Inverter swap

Hey all, Recently purchased a Xantrex Freedom X 1800w inverter off Ebay. I have a Freedom X 1000w currently. Any tips/tricks/comments I need to know before I swap this? Always appreciate any helpful comments.
 
Reply
Old May 31, 2024 | 10:01 AM
  #2  
1Butcher's Avatar
1Butcher
Cargo Master
15 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2007
Posts: 2,825
Likes: 1,030
Make certain your cables are big enough and as close to the batteries as possible. Keeps the voltage drop to a minimum.
 
Reply
Old May 31, 2024 | 10:36 AM
  #3  
MKrenn's Avatar
MKrenn
Thread Starter
|
Fleet Mechanic
5 Year Member
Photogenic
Liked
Loved
Joined: Jul 2018
Posts: 1,617
Likes: 568
From: Black Hills of SD
Originally Posted by 1Butcher
Make certain your cables are big enough and as close to the batteries as possible. Keeps the voltage drop to a minimum.
I plan to use the same cabling if the size is correct....
 
Reply
Old May 31, 2024 | 10:43 AM
  #4  
1Butcher's Avatar
1Butcher
Cargo Master
15 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2007
Posts: 2,825
Likes: 1,030
With simple math, if the cables were sized right with the first unit, they will be too small for this one. You are almost doubling the potential current. As expensive as copper is, most installers do not oversize the cabling. That usually super sizes the estimate and people usually go with the cheapest seller.

I'm no electrician and I would not do it this way, but if you added an additional cable on the ground and positive sides, that might work for you. Might look unprofessional but electrons do not care which cable they flow on.
 
Reply
Old May 31, 2024 | 10:57 AM
  #5  
MKrenn's Avatar
MKrenn
Thread Starter
|
Fleet Mechanic
5 Year Member
Photogenic
Liked
Loved
Joined: Jul 2018
Posts: 1,617
Likes: 568
From: Black Hills of SD
Originally Posted by 1Butcher
With simple math, if the cables were sized right with the first unit, they will be too small for this one. You are almost doubling the potential current. As expensive as copper is, most installers do not oversize the cabling. That usually super sizes the estimate and people usually go with the cheapest seller.

I'm no electrician and I would not do it this way, but if you added an additional cable on the ground and positive sides, that might work for you. Might look unprofessional but electrons do not care which cable they flow on.
Yes, I plan to check the cabling and replace it with 2/0 that is required for the DC side. Likely need to change the DC breaker as well to match the wire size. Appreciate the comments.
 
Reply
Old Jun 1, 2024 | 08:41 AM
  #6  
senix's Avatar
senix
Super Moderator
15 Year Member
Liked
Loved
Top Answer: 1
Joined: Aug 2008
Posts: 37,379
Likes: 1,863
From: Frederick, MD
Club FTE Gold Member
when I did mine, it just failed due to time and use, I just got the same one since it was beefy already. I put it in the same spot and just moved the cable to the same location in the new inverter.

Pretty straight forward of a job and mine was placed in an excellent location to work on it.
 
Reply
Old Jun 1, 2024 | 11:54 AM
  #7  
acdii's Avatar
acdii
Lead Driver
Photoriffic
Liked
Loved
Top Answer: 1
Joined: Feb 2022
Posts: 7,975
Likes: 4,048
Momentary confusion on my part, Invertor-convertor, one provides 120V the other charges the battery, which I thought why would it matter charge rate is the same. What was said above about the wire gauge size is correct since it draws current from the battery and the more current the larger the wire size. DC current needs larger wire than AC current due to how the electrons flow. AC current flows equally between both wires, while DC flows positive to negative which is usually a short ground wire or direct to ground. You want 1/0 wire gauge for 1800 watts.
 
Reply
Old Jun 3, 2024 | 08:53 AM
  #8  
Sous's Avatar
Sous
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,352
Likes: 5,946
From: Lake Hartwell, GA
FTE Emeritus
Put it in a place that is well ventilated, but also easily accessible for maintenance/troubleshooting. Close to the DC supply and the "right" sized wiring and breaker.

In the image below, you can see my Xantrex 2000w inverter to the left with a black case. If I remember correctly, that is 2/0 high quality copper wire with tinned copper lugs. There is a 2 piece cover that goes over all of this stuff while in motion or not being looked at. I also have port holes or peep holes so I can see the status lights quickly without going to the apps or taking anything apart.


 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old Jun 3, 2024 | 10:41 AM
  #9  
MKrenn's Avatar
MKrenn
Thread Starter
|
Fleet Mechanic
5 Year Member
Photogenic
Liked
Loved
Joined: Jul 2018
Posts: 1,617
Likes: 568
From: Black Hills of SD
Originally Posted by acdii
Momentary confusion on my part, Invertor-convertor, one provides 120V the other charges the battery, which I thought why would it matter charge rate is the same. What was said above about the wire gauge size is correct since it draws current from the battery and the more current the larger the wire size. DC current needs larger wire than AC current due to how the electrons flow. AC current flows equally between both wires, while DC flows positive to negative which is usually a short ground wire or direct to ground. You want 1/0 wire gauge for 1800 watts.
According to the IM, 2/0 DC cable is required for 2000w inverter.


 
Reply
Old Jun 3, 2024 | 10:46 AM
  #10  
MKrenn's Avatar
MKrenn
Thread Starter
|
Fleet Mechanic
5 Year Member
Photogenic
Liked
Loved
Joined: Jul 2018
Posts: 1,617
Likes: 568
From: Black Hills of SD
Originally Posted by Sous
Put it in a place that is well ventilated, but also easily accessible for maintenance/troubleshooting. Close to the DC supply and the "right" sized wiring and breaker.

In the image below, you can see my Xantrex 2000w inverter to the left with a black case. If I remember correctly, that is 2/0 high quality copper wire with tinned copper lugs. There is a 2 piece cover that goes over all of this stuff while in motion or not being looked at. I also have port holes or peep holes so I can see the status lights quickly without going to the apps or taking anything apart.
Thanks Sous. Very clean install. My existing inverter is mounted to the ceiling of the storage bay. Very well ventilated. I plan to keep the same mounting position. I checked the existing wire size and that will need to be upgraded as well as the breaker. i'll be going on Amazon today to get those parts.
 
Reply
Old Jun 4, 2024 | 09:18 AM
  #11  
1Butcher's Avatar
1Butcher
Cargo Master
15 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2007
Posts: 2,825
Likes: 1,030
@Sous If those are the cheap Chinese circuit breakers I would get rid of them. I purchased 4, warrantied 2, and eventually threw all of mine away. The voltage drop across the breakers was well over a volt. Easy enough to check to confirm you are not losing voltage across the breaker. The breakers would also trip too soon too.

Good for you that you are not a cheap a$$ like me if they are the good quality versions.
 
Reply
Old Jun 4, 2024 | 09:38 AM
  #12  
Sous's Avatar
Sous
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,352
Likes: 5,946
From: Lake Hartwell, GA
FTE Emeritus
Originally Posted by 1Butcher
@Sous If those are the cheap Chinese circuit breakers I would get rid of them. I purchased 4, warrantied 2, and eventually through all of mine away. The voltage drop across the breakers was well over a volt. Easy enough to check to confirm you are not losing voltage across the breaker. The breakers would also trip too soon too.

Good for you that you are not a cheap a$$ like me if they are the good quality versions.
They are not the high end breakers, but they are not el cheapo CHINA bombs either. They are middle of the road that had 4+ star reviews. They have been in use and functioning properly since 2018 or so. I have used them a couple of times to isolate the circuits and then make the connection by closing the relay and they are still going strong.

Thanks for the heads up as your words may be a life saver for someone else going through the same struggles you had.
 
Reply
Old Jun 4, 2024 | 09:39 AM
  #13  
acdii's Avatar
acdii
Lead Driver
Photoriffic
Liked
Loved
Top Answer: 1
Joined: Feb 2022
Posts: 7,975
Likes: 4,048
Originally Posted by MKrenn
According to the IM, 2/0 DC cable is required for 2000w inverter.


Went off this chart, 1-10 ft is 1/0, over 10 ft is 2/0 https://www.magnum-dimensions.com/re...abletable12vdc
 
Reply
Old Jun 4, 2024 | 11:24 AM
  #14  
MKrenn's Avatar
MKrenn
Thread Starter
|
Fleet Mechanic
5 Year Member
Photogenic
Liked
Loved
Joined: Jul 2018
Posts: 1,617
Likes: 568
From: Black Hills of SD
Originally Posted by acdii
Went off this chart, 1-10 ft is 1/0, over 10 ft is 2/0 https://www.magnum-dimensions.com/re...abletable12vdc
Good to know. Appreciate the info.
 
Reply
Old Jun 4, 2024 | 12:44 PM
  #15  
acdii's Avatar
acdii
Lead Driver
Photoriffic
Liked
Loved
Top Answer: 1
Joined: Feb 2022
Posts: 7,975
Likes: 4,048
Originally Posted by MKrenn
Good to know. Appreciate the info.
In a way both charts lead to the same conclusion, 2 gauge for 1000, 1/0 for in between and 2/0 for 2000 watts if reading between the lines.
 
Reply



All times are GMT -5. The time now is 08:05 AM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE