Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Transmission Time?

Thread Tools
 
Search this Thread
 
Old Mar 12, 2024 | 07:47 PM
  #1  
OldMechanic57's Avatar
OldMechanic57
Thread Starter
|
Tuned
Joined: Oct 2020
Posts: 418
Likes: 178
From: Piedmont of N.C.
Transmission Time?

And away we go! Short preface: Driving home yesterday and got on the old girl pretty hard because there was an a-hole on my rear bumper and plain and simple, it is just fun to feel the rush sometimes, until it is not! Shifted to second kind of hard and coasted to a stop at the top of the hill. No loud pop, thump, grinding noise, just sounds normal. So today, I brought home a pressure gauge and read just south of 60 psi at the diagnostic port for pressure. So, I think that I might have a chance that the filter has fallen out of the valve body. Drained the trans and the converter. The anticipation builds! Pulled the pan and I am already armed for bear with eighteen quarts of Mercon V, since I have had to get over the fact that this is all that is available for the 4R100 transmissions anymore, new filter kit, new large drain pan, and then the disappointment to see that the filter is still intact. She just will not move as it is just like being in neutral at all times. OK, I am ready, let it fly! By the way, I can rebuild about any engine there is, but I am not a trans guy in any sense of that statement.
 
Reply
Old Mar 12, 2024 | 07:51 PM
  #2  
ESwift's Avatar
ESwift
CNCFAB
Joined: Apr 2020
Posts: 4,874
Likes: 2,006
Club FTE Gold Member
I wonder if your input shaft broke?
Is the truck modified powerwise?
 
Reply
Old Mar 12, 2024 | 07:56 PM
  #3  
OldMechanic57's Avatar
OldMechanic57
Thread Starter
|
Tuned
Joined: Oct 2020
Posts: 418
Likes: 178
From: Piedmont of N.C.
Originally Posted by ESwift
I Is the truck modified powerwise?
Just a little bit. Just enough to make my trans take a dump.
 
Reply
Old Mar 12, 2024 | 08:07 PM
  #4  
OldMechanic57's Avatar
OldMechanic57
Thread Starter
|
Tuned
Joined: Oct 2020
Posts: 418
Likes: 178
From: Piedmont of N.C.
Originally Posted by ESwift
I wonder if your input shaft broke?
If it broke, it broke square and not jagged as there is no noise coming from the trans. I understand what you are saying, just never had this happen before so that is why I am here getting advise from those wiser and much more experienced than myself with transmissions. One other note: no leaks whatsoever.
 
Reply
Old Mar 12, 2024 | 08:21 PM
  #5  
cleatus12r's Avatar
cleatus12r
Butt-Head
Joined: Apr 2004
Posts: 9,455
Likes: 2,938
From: Reed Point, MT
If park still holds, you're looking at a torque converter failure (been there on a 3-2 downshift), a broken input shaft, or a blown-to-smithereens overdrive planetary (been there too after a guy thought it was fun doing big burnouts).

 
Reply
Old Mar 12, 2024 | 08:32 PM
  #6  
OldMechanic57's Avatar
OldMechanic57
Thread Starter
|
Tuned
Joined: Oct 2020
Posts: 418
Likes: 178
From: Piedmont of N.C.
Originally Posted by cleatus12r
If park still holds, you're looking at a torque converter failure (been there on a 3-2 downshift), a broken input shaft, or a blown-to-smithereens overdrive planetary (been there too after a guy thought it was fun doing big burnouts).
Park still holds, so, I am still up over my waders in, well, you know!
 
Reply
Old Mar 12, 2024 | 08:33 PM
  #7  
OldMechanic57's Avatar
OldMechanic57
Thread Starter
|
Tuned
Joined: Oct 2020
Posts: 418
Likes: 178
From: Piedmont of N.C.
Any recommendations other than a manure spreader?
 
Reply
Old Mar 12, 2024 | 08:38 PM
  #8  
OldMechanic57's Avatar
OldMechanic57
Thread Starter
|
Tuned
Joined: Oct 2020
Posts: 418
Likes: 178
From: Piedmont of N.C.
I am kind of a logical guy, so since there is not very much pressure at the diagnostic pressure port, would this mean that the input shaft isn’t driving the pump?
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Mar 12, 2024 | 09:15 PM
  #9  
RacinJasonWV's Avatar
RacinJasonWV
Lead Driver
5 Year Member
Community Builder
Liked
Top Answer: 1
Joined: Jul 2017
Posts: 6,861
Likes: 2,335
From: WV
Club FTE Silver Member

Originally Posted by OldMechanic57
I am kind of a logical guy, so since there is not very much pressure at the diagnostic pressure port, would this mean that the input shaft isn’t driving the pump?
Pump isn’t driven off the input shaft. It’s driven directly by the shell of the TC.

I don’t think 60psi is low for idling in park. I’m no expert but did pull up Google-fu to check. It seems about right based on a couple hits.


How was the pan? Full of metal debris?
When my TC let go it put a bunch of fine metal in the pan.

Here’s what a rebuild would involve. They’re not as scary as everyone thinks. Just have to check pack clearances, end play, and make sure you get snap rings seated. https://www.powerstrokearmy.com/thre...the-diy.20642/

edit: Cleatus, what gear is the notorious mechanical diode? Same as the intermediate sprag? Looks like that engages in 2nd.



but then again, that would only be 2nd gear.

Oldmechanic57, you have a way to read PIDS?
Check transmission input speed. That should tell you if the Input Shaft is broken. It should have rpm in park but go to zero when pulled into gear while not moving.
 
Reply
Old Mar 12, 2024 | 09:34 PM
  #10  
OldMechanic57's Avatar
OldMechanic57
Thread Starter
|
Tuned
Joined: Oct 2020
Posts: 418
Likes: 178
From: Piedmont of N.C.
How was the pan? Full of metal debris?
When my TC let go it put a bunch of fine metal in the pan.

Yeah, the magnet in the sump was kind of fuzzy for lack of a better description! Fluid was not completely burned, but was not quite as red as it was when I serviced the trans about 20,000-25,000 miles ago. Did not have a stenchy smell as some I have smelled. Transmission has almost 280,000 original miles so I can not complain too much. If I had not been driving like a yungin, it would probably still be going. At least I was close to home and not towing anything so the rollback ride was only $65.00. Probably was going to happen sooner rather than later anyhow. Just cannot help mashing it to the floor every once in a while. If your gonna play, eventually you will pay!
 
Reply
Old Mar 13, 2024 | 09:06 AM
  #11  
RacinJasonWV's Avatar
RacinJasonWV
Lead Driver
5 Year Member
Community Builder
Liked
Top Answer: 1
Joined: Jul 2017
Posts: 6,861
Likes: 2,335
From: WV
Club FTE Silver Member

What year is your truck?
Can you share some photos of the magnet?

Burnt clutches will make the fluid nasty and smell awful. A hard part failure will normally just be metal debris.

I think you said Park holds, so that means it’s not transfer case related.
 
Reply
Old Mar 13, 2024 | 12:12 PM
  #12  
OldMechanic57's Avatar
OldMechanic57
Thread Starter
|
Tuned
Joined: Oct 2020
Posts: 418
Likes: 178
From: Piedmont of N.C.
Originally Posted by RacinJasonWV
What year is your truck?
Can you share some photos of the magnet?

Burnt clutches will make the fluid nasty and smell awful. A hard part failure will normally just be metal debris.

I think you said Park holds, so that means it’s not transfer case related.

It is a 2000 Excursion 4WD. I am still at work today but I can take some pics this evening when I get home. No big chunks of anything, just the old fuzzy magnet. Fluid didn’t smell burned.
 
Reply
Old Mar 13, 2024 | 04:18 PM
  #13  
OldMechanic57's Avatar
OldMechanic57
Thread Starter
|
Tuned
Joined: Oct 2020
Posts: 418
Likes: 178
From: Piedmont of N.C.
I talked to BTS today. Dang it, transmissions are high as giraffe cods! But I got a lot of insight into what a quality rebuild entails. Have not absolutely made up my mind yet, but I probably will not try this myself as there is just too much experience needed in my opinion, to do the rebuild and not have any issues. I will take some pics of the magnet as requested and I will keep you guys informed whichever direction I head in. Do not be shy with your opinions and advise as my EX needs to get rolling ASAP!
 
Reply
Old Mar 13, 2024 | 04:35 PM
  #14  
ESwift's Avatar
ESwift
CNCFAB
Joined: Apr 2020
Posts: 4,874
Likes: 2,006
Club FTE Gold Member
BTS builds a sweet 4r100

A Sam Wyse stage 1 would likely be a good fit, and a bit less cost.

I have a Wyse stage 2 on the way to me soon.
 
Reply
Old Mar 13, 2024 | 04:52 PM
  #15  
ESwift's Avatar
ESwift
CNCFAB
Joined: Apr 2020
Posts: 4,874
Likes: 2,006
Club FTE Gold Member
Maybe I missed it, and maybe it’s a stretch, but have you verified the t-case isn’t in N ?

Edit see JasonWV already mentioned it lol
 
Reply



All times are GMT -5. The time now is 11:39 PM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE