Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

Slightly bent pushrods

Thread Tools
 
Search this Thread
 
Old Dec 5, 2023 | 08:41 PM
  #1  
DanielT28's Avatar
DanielT28
Thread Starter
|
Laughing Gas
Joined: Sep 2012
Posts: 1,239
Likes: 104
From: idaho
Slightly bent pushrods


It might be hard to see. I circled the ones that were defective in my opinion
 
Reply
Old Dec 6, 2023 | 07:59 AM
  #2  
97-psd's Avatar
97-psd
Logistics Pro
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Mar 2007
Posts: 4,583
Likes: 841
From: knoxville, tn
You are right, it is hard to see. Roll them across a piece of glass to find any that are bent.

any particular reason you pulled them out?
 
Reply
Old Dec 6, 2023 | 08:25 AM
  #3  
knottyrope's Avatar
knottyrope
Lead Driver
10 Year Member
Photogenic
Shutterbug
Loved
Joined: Apr 2016
Posts: 7,210
Likes: 1,341
From: Bahstun
once bent, they bend while running and wont allow valves to open fully
 
Reply
Old Dec 6, 2023 | 09:11 AM
  #4  
DanielT28's Avatar
DanielT28
Thread Starter
|
Laughing Gas
Joined: Sep 2012
Posts: 1,239
Likes: 104
From: idaho
Originally Posted by 97-psd
You are right, it is hard to see. Roll them across a piece of glass to find any that are bent.

any particular reason you pulled them out?
every once in a while I’ll get a whooshing out of my intake. I thought maybe it was just a timing or misfire thing randomly. Also I have been hearing what sounds like metal on metal in the valve train or something lately randomly as well.

And my truck has been super Smokey on startup again .. And it’s been hard starting also. I checked the glow plugs again and they’re all working. 100% for sure.
 
Reply
Old Dec 6, 2023 | 09:14 AM
  #5  
DanielT28's Avatar
DanielT28
Thread Starter
|
Laughing Gas
Joined: Sep 2012
Posts: 1,239
Likes: 104
From: idaho
Originally Posted by knottyrope
once bent, they bend while running and wont allow valves to open fully
yeah, this is why I’m replacing them. I’m thinking dang maybe this has been my issue for a long time but I’m not banking on it
 
Reply
Old Dec 6, 2023 | 09:19 AM
  #6  
DanielT28's Avatar
DanielT28
Thread Starter
|
Laughing Gas
Joined: Sep 2012
Posts: 1,239
Likes: 104
From: idaho
Originally Posted by DanielT28

It might be hard to see. I circled the ones that were defective in my opinion
the rest of my post got deleted apparently. I didn’t even notice it. Anyway. I did roll them across my glass patio table. And 2 of them were more obvious than the rest. But the 8 I circled all had a little bow to them and definitely a different sound as they rolled across the table.
 
Reply
Old Dec 6, 2023 | 10:41 AM
  #7  
DanielT28's Avatar
DanielT28
Thread Starter
|
Laughing Gas
Joined: Sep 2012
Posts: 1,239
Likes: 104
From: idaho
This might be a dumb question, but I’m gonna ask anyway. I pulled the pushrods out a few days ago and the truck has been sitting in the shop, am I going to have to evacuate the cylinders before I try to start the truck? I guess my question is did oil leaked down into the cylinders while it was sitting there without the pushrods in?
 
Reply
Old Dec 6, 2023 | 10:57 AM
  #8  
knottyrope's Avatar
knottyrope
Lead Driver
10 Year Member
Photogenic
Shutterbug
Loved
Joined: Apr 2016
Posts: 7,210
Likes: 1,341
From: Bahstun
did you pour oil or fuel down the intake?


 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Dec 6, 2023 | 11:24 AM
  #9  
Hit Man X's Avatar
Hit Man X
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2002
Posts: 9,550
Likes: 2,034
From: North Texas
I would buy HD pushrods since they are out. Most of us use Smith Brothers units.
 
Reply
Old Dec 6, 2023 | 03:27 PM
  #10  
DanielT28's Avatar
DanielT28
Thread Starter
|
Laughing Gas
Joined: Sep 2012
Posts: 1,239
Likes: 104
From: idaho
Originally Posted by knottyrope
did you pour oil or fuel down the intake?
lol. Not that I know of
 
Reply
Old Dec 6, 2023 | 03:28 PM
  #11  
DanielT28's Avatar
DanielT28
Thread Starter
|
Laughing Gas
Joined: Sep 2012
Posts: 1,239
Likes: 104
From: idaho
Originally Posted by Hit Man X
I would buy HD pushrods since they are out. Most of us use Smith Brothers units.
I was considering the Smith Brothers brand, but I’m also considering selling my truck
 
Reply
Old Dec 6, 2023 | 11:13 PM
  #12  
DanielT28's Avatar
DanielT28
Thread Starter
|
Laughing Gas
Joined: Sep 2012
Posts: 1,239
Likes: 104
From: idaho
Got everything buttoned up. Rotated the crank. All looked well. Started the engine. All seemed well.

couple hours later I had time to finish the rest of the truck, put the valve covers back on and the intake and now my intake sounds like someone is hammering… Sounds like a pushrod is bent . . Way worse than it was before I touched everything.. so my question is do the valves need a little time to self adjust or do you guys think I bent something?
 
Reply
Old Dec 6, 2023 | 11:20 PM
  #13  
DanielT28's Avatar
DanielT28
Thread Starter
|
Laughing Gas
Joined: Sep 2012
Posts: 1,239
Likes: 104
From: idaho
The strange thing is off of idle everything sounds totally normal, so that’s why I was wondering if maybe it just needs time to self adjust or something


here’s a video of my now destroyed sounding 7.3. 😱
I took the valve covers back off. Removed 5 of the 16 rockers cause I couldn’t wiggle them at all. Thought it would be a good place to start. All 5 of the brand new push rods are warped now on the glass table. And the noise from the intake is 10x worse then it was.


With the valve covers off and no intake everything sounds totally normal. It's weird.

https://youtube.com/shorts/wun_3MFbsVA?si=tA8KPwziHfg8c5V7

 
Reply
Old Dec 7, 2023 | 07:19 AM
  #14  
cleatus12r's Avatar
cleatus12r
Butt-Head
Joined: Apr 2004
Posts: 9,453
Likes: 2,936
From: Reed Point, MT
Popping in the intake usually means an exhaust valve isn't opening.

No adjustments can be made or will happen over time.

Did you throw pushrods in and hammer the rocker arm bolts home with an impact? The reason I ask that is because the lifters have internal springs that will run the plunger to the top of the lifter and suck in oil from the oil galley in the process. This only takes a few seconds. When pushrods are reinstalled and some pistons are really near TDC, the valve can be opened enough to hit the piston before the plunger in the lifter is forced back down against the internal pressure of the slip fit seal inside. Using an impact runs the pushrod down quicker than the oil can be expelled from the lifter.

In the assembly instructions for these engines, it is necessary to rotate the crankshaft to a position where none of the pistons are at or near TDC to avoid this problem. The notch on the harmonic balancer is supposed to be at 11 o'clock for reassembly. While there are many places the crankshaft can ve for this scenario, the balancer mark is the only external place to see the pistons' positions.

 
Reply
Old Dec 7, 2023 | 07:23 AM
  #15  
DanielT28's Avatar
DanielT28
Thread Starter
|
Laughing Gas
Joined: Sep 2012
Posts: 1,239
Likes: 104
From: idaho
Originally Posted by cleatus12r
Popping in the intake usually means an exhaust valve isn't opening.

No adjustments can be made or will happen over time.

Did you throw pushrods in and hammer the rocker arm bolts home with an impact? The reason I ask that is because the lifters have internal springs that will run the plunger to the top of the lifter and suck in oil from the oil galley in the process. This only takes a few seconds. When pushrods are reinstalled and some pistons are really near TDC, the valve can be opened enough to hit the piston before the plunger in the lifter is forced back down against the internal pressure of the slip fit seal inside. Using an impact runs the pushrod down quicker than the oil can be expelled from the lifter.

In the assembly instructions for these engines, it is necessary to rotate the crankshaft to a position where none of the pistons are at or near TDC to avoid this problem. The notch on the harmonic balancer is supposed to be at 11 o'clock for reassembly. While there are many places the crankshaft can ve for this scenario, the balancer mark is the only external place to see the pistons' positions.
I made sure to have the engine at the 11 o’clock position. I did not use an Impact. But I did use an electric ratchet. What I did was tighten until bolt made contact with the rocker. Then tightened the rest of the way by hand.

so I probably screwed myself over? Should I remove all of them again and check? The only instructions I could find stated to have the engine at 11 o’clock position. I hope I didn’t further damage anything else
 
Reply



All times are GMT -5. The time now is 12:21 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE