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1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Cluster help

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Old Oct 7, 2023 | 08:44 AM
  #1  
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Cluster help

I recently took apart my cluster and swapped out the tach unit and the fuel gauge and oil pressure and etc units while leaving the original PSOM and now my speedo doesn't work, it starts to climb to 20 km/h when I'm doing like 60. The tach doesn't seem to come back down when I let off the gas but my truck also does seem to be idling strangely since I did this. All other gauges seem to half work but don't know for sure.
 
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Old Oct 7, 2023 | 11:27 AM
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Update: after driving it some more most of the gauges seem to be working normally except for the speedo. While I'm doing 100km/h (60mph) it seems to think I'm doing 60km/h. Is it possible the conversion constant changed while I had it off the truck?
 
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Old Oct 7, 2023 | 02:25 PM
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[QUOTE=aanorm036;20998272 Is it possible the conversion constant changed while I had it off the truck?[/QUOTE]
No it would not change any of its data while it is disconnected.
 
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Old Oct 8, 2023 | 08:31 AM
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isn't there a switch between miles per and kilometers per?
 
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Old Oct 8, 2023 | 11:54 AM
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Originally Posted by dremtofford
isn't there a switch between miles per and kilometers per?
no there is no switch. Both MPH and K are on the gauge face. One on the inside and one on the outside. You can program the PSOM for tire size but I’m near certain this couldn’t happen by accident. I will say though the clusters are not completely interchangeable from 92-96/97hd. And neither are the gauges. As in you can not replace a 92 cluster with a 96 cluster.
 
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Old Oct 8, 2023 | 05:37 PM
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Originally Posted by C6Scott
I will say though the clusters are not completely interchangeable from 92-96/97hd. And neither are the gauges. As in you can not replace a 92 cluster with a 96 cluster.
Is this what you were thinking?


 
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Old Oct 8, 2023 | 05:55 PM
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Hey everyone, think I figured it out. When j went to check calibration of the PSOM and it did its sweep but didn't reach the other end of the speedo. Although when there's no voltage applied to the PSOM the needles move freely, it still matters what position the needle is in when you place it back on the PSOM. I moved the needle to a higher position on the speedo and it seems to be closer to my actual speed. Needs some fine tuning to get it more accurate but figured it doesn't make much sense that the needle moves freely when off the vehicle but the it has to be placed on the exact spot it was removed from.
 
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Old Oct 8, 2023 | 05:55 PM
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Originally Posted by My4Fordtrucks
Is this what you were thinking?
yes that is correct. Except all 1997 250s aren’t the same. Just the HD model has the PSOM cluster. I believe that you can change some of the pinouts to make them work outside of the compatibility you’ve stated but that’s something you’d have to research by looking at the schematics for each truck. Somebody will correct me if I’m wrong but I’m pretty sure that is the case.
 
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Old Oct 8, 2023 | 06:04 PM
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Originally Posted by aanorm036
Hey everyone, think I figured it out. When j went to check calibration of the PSOM and it did its sweep but didn't reach the other end of the speedo. Although when there's no voltage applied to the PSOM the needles move freely, it still matters what position the needle is in when you place it back on the PSOM. I moved the needle to a higher position on the speedo and it seems to be closer to my actual speed. Needs some fine tuning to get it more accurate but figured it doesn't make much sense that the needle moves freely when off the vehicle but the it has to be placed on the exact spot it was removed from.
I must have read that wrong. I didn’t realize you had removed the needle. Every time I’ve removed a PSOM needle I’ve applied 12v to the PSOM on the bench and then with no input signal going into it I’ve reinstalled the needle just off the stop peg on 0mph. If you turn your truck to the on position before you take the needle off you’ll see where to reinstall it with 12v applied. Hopefully that’s what you are talking about.
 
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Old Oct 8, 2023 | 06:32 PM
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Originally Posted by C6Scott
I must have read that wrong. I didn’t realize you had removed the needle. Every time I’ve removed a PSOM needle I’ve applied 12v to the PSOM on the bench and then with no input signal going into it I’ve reinstalled the needle just off the stop peg on 0mph. If you turn your truck to the on position before you take the needle off you’ll see where to reinstall it with 12v applied. Hopefully that’s what you are talking about.

Maybe you can see from this photo how far the needle sits off the peg when it has power but is not in motion. It’s not much. That’s why I recommend checking before taking the needle off.
 
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Old Oct 8, 2023 | 07:25 PM
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Originally Posted by C6Scott
yes that is correct. Except all 1997 250s aren’t the same. Just the HD model has the PSOM cluster.
As you could see from the fact that it was taken from another thread, it was originally not my post. Of course this would only apply to a 1997 F-250 HD since the Light Duty model is a completely different body style that was based on the all new F-150 which is probably why the HD/ LD difference was not mentioned.
 
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Old Oct 8, 2023 | 07:40 PM
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Originally Posted by My4Fordtrucks
As you could see from the fact that it was taken from another thread, it was originally not my post. Of course this would only apply to a 1997 F-250 HD since the Light Duty model is a completely different body style that was based on the all new F-150 which is probably why the HD/ LD difference was not mentioned.
my bad. I was just trying to be thorough.
 
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Old Oct 8, 2023 | 11:30 PM
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Originally Posted by C6Scott

Maybe you can see from this photo how far the needle sits off the peg when it has power but is not in motion. It’s not much. That’s why I recommend checking before taking the needle off.
Yeah I made sure that all the other needles were in the correct space but not the speedo because I thought the sweep it did when plugged back in was it relearning the needle position. Lesson learned I guess
 
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Old Oct 9, 2023 | 03:59 AM
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Originally Posted by aanorm036
Yeah I made sure that all the other needles were in the correct space but not the speedo because I thought the sweep it did when plugged back in was it relearning the needle position. Lesson learned I guess
Was there a reason you removed the needle(s)? Doesn’t the gauge pop out of the cluster as a unit? I don’t think I ever messed with the gauges on the ‘94 but that is how it works on the ‘87 & ‘89.
 
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Old Oct 9, 2023 | 07:20 AM
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Originally Posted by My4Fordtrucks
Was there a reason you removed the needle(s)? Doesn’t the gauge pop out of the cluster as a unit? I don’t think I ever messed with the gauges on the ‘94 but that is how it works on the ‘87 & ‘89.
I was wondering the same thing..the gauge does come out as a unit. Only reason I’ve ever taken the needle off is to convert a van PSOM to a truck PSOM as they have different faces and are becoming harder to find or to replace the windings that control the needle or if the needle is broken. Normally you wouldn’t need to even if replacing the circuit board or lcd of the unit.
 
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