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1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks Discuss the Early Eighties Bullnose Ford Truck

Suddenly backfiring

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Old May 22, 2023 | 11:12 AM
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Suddenly backfiring

I have a 1982 F150, 4.9 300
It wouldn't start this morning, had to jump it. Get a few miles down the road and it just dies on me. Jump it again and off I go. A few miles down the road it starts shutting down and stuttering on me. I pulled over and looked under the hood to check some things but didn't see anything obvious. I closed the hood and climbed back in. I shut the door and it died, radio and all.
My wife came and jumped it again, started right up, headed home after a few miles it began back firing. She was behind me and said she saw fire and smoke come from the exhaust pipe. Tried to keep going and it got worse.
Trying to think through it all, I remembered that I had replaced the ignition module and maybe it went bad... I changed it and nothing.
I had to jump it again and managed to limp it home in first gear.
What is happening? Alternator maybe? I got bad quick.
Additional info... engine has been rebuilt professionally, plugs, wires, distributor all new.
Any ideas?
 
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Old May 22, 2023 | 11:35 AM
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Originally Posted by fet
It wouldn't start this morning, had to jump it.
Please throw us a bone and elaborate exactly what happened when it wouldn’t start this morning.

Did the starter system get the crankshaft spinning at its normal speed, or was it slow and sluggish? Big difference in how to proceed, so please clarify.

If things were slow, as the jumpstart seemed to help, it’s very likely the battery was run down. If the charging system was not up to snuff, this could have happened over several days. Low voltage could also explain the poor running and backfiring, as the ignition system gets weaker and weaker.

Please charge the battery, a very important preliminary step for any electrical problem. After that, see if the starter system behaves. If it does, check the voltage from the charging system.

Keep us posted.
 
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Old May 22, 2023 | 12:10 PM
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By not starting it was just a clicking noise from the relay I believe.
Definitely will charge battery and check alternator when I get home.
 
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Old May 22, 2023 | 12:32 PM
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Originally Posted by fet
By not starting it was just a clicking noise from the relay I believe...
Good info, very helpful. Promise me you won't just throw parts at it. This should be relatively easy to diagnose, but long-distance troubleshooting via forum can be a very slow process.

In case it can't be fixed immediately, do you have another means to get to work? Don't want you to have to rush and load the parts catapult (Pull!) in hopes of a fix.

For a low battery, there are a few possible causes, in no particular order. Sometimes it's a combination of several:

1) Marginal battery that can't hold a charge

2) External drain killing the battery overnight

3) Bad charging system, including the alternator, regulator, wiring, and the heavy cables.

It is important to diagnose the situation correctly. For example, there's no point replacing a good battery if something is draining it overnight.

Getting a bit ahead of myself, but if the starter system behaves after charging the battery, put a voltmeter on the battery. With the engine running, you should see at least 13.7 volts. Let us know what you find.
 
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Old May 22, 2023 | 12:53 PM
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You've been given good advice above. Make sure the battery cables are good as well as being tight. When you get it running, tug and twist on the cables and wiring while it is running. BTW, I believe you are describing "after fire", not backfire, backfire being thru the induction system.
 
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Old May 22, 2023 | 01:37 PM
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So how old is the battery ? Are the terminals clean and tight ? Do the free easy checks first.

How long were you cranking the starter before it needed to be jumped ?
 
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Old May 22, 2023 | 02:04 PM
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Yeah, I don't plan on throwing parts at it as I know there has to be a logical explanation. Most everything under the hood is new.
I will report the findings.
 
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Old May 22, 2023 | 02:44 PM
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I guess it's obvious that when a backfire occurs that timing has gone south. If this happened suddenly the distributor could have slipped. Check ignition timing as soon as you can.
 
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Old May 22, 2023 | 06:02 PM
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Originally Posted by BigBlue2
I guess it's obvious that when a backfire occurs that timing has gone south...
I would say sometimes but not always. Let’s say the ignition is faltering, perhaps due to low input voltage, bad coil, fouled plugs, etc. Lots of unburnt fuel can get dumped into the exhaust. Once in contact with a hot spot in the exhaust, it ignites and pops out the tailpipe.

A timing problem can do the same thing, but is more likely to pop through the intake.
 
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Old May 22, 2023 | 06:27 PM
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It's obvious to me the battery is dead. So dead it will not even run the ignition system for very long. The backfiring is coming from raw fuel entering the hot exhaust system. Why is that happening? Because the ignition system can't fire the sparkplugs since it's probably running on 5 or 6v with the dead battery.

Charge the battery up overnight, everything will be good, till the battery runs down again. Step by step, you will get it.
 
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Old May 22, 2023 | 06:37 PM
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Okay here are the results...
Battery tested at 11.3 volts. Jumped it and removed cables, battery was at 11.7 while it was running of course but was dropping rapidly. By that I mean it would go down a tenth every 3-4 seconds.
Checked the voltage at the alternator and it was at 11.3 and dropped to 9.3 in about 60 seconds.
Sounds like the alternator is done. I'm going to put the battery on athe charger for the night and get an alternator coming. Hopefully this is the only issue.
 
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Old May 22, 2023 | 06:39 PM
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Originally Posted by fet
Okay here are the results...
Battery tested at 11.3 volts. Jumped it and removed cables, battery was at 11.7 while it was running of course but was dropping rapidly. By that I mean it would go down a tenth every 3-4 seconds.
Checked the voltage at the alternator and it was at 11.3 and dropped to 9.3 in about 60 seconds.
Sounds like the alternator is done. I'm going to put the battery on athe charger for the night and get an alternator coming. Hopefully this is the only issue.
I think you are on the right track. Hopefully the battery recovers ok too.
 
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Old May 22, 2023 | 06:42 PM
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Yeah, I was thinking that too. Its about 2 years old. I'll follow up after install and a test drive.
 
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Old May 22, 2023 | 07:25 PM
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Any recommendations on what and where to get an alternator? 60 amp or 70 amp?
 
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Old May 22, 2023 | 08:30 PM
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Originally Posted by fet
Any recommendations on what and where to get an alternator? 60 amp or 70 amp?
If the alternator you have now worked well before it didn't work anymore I'd stay with the same in a new one. If it's a stock alternator then take it with you to a good parts store and get the same thing. You want to make sure the connections are the same and it's clocked the same.
​​​​​
 
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