Notices

Breaking in a reconditioned engine?

Thread Tools
 
Search this Thread
 
Old May 20, 2023 | 07:41 PM
  #1  
1'stonraceday's Avatar
1'stonraceday
Thread Starter
|
Mountain Pass
10 Year Member
Joined: Oct 2011
Posts: 208
Likes: 3
From: Cheyoming
Breaking in a reconditioned engine?

2002 F150 FX4 w/ 5.4L Engine is a genuine Ford reconditioned engine put in by a Ford mechanic. Is there any break in preceedure(s) I should follow?
 
Reply
Old May 20, 2023 | 09:10 PM
  #2  
1Butcher's Avatar
1Butcher
Cargo Master
15 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2007
Posts: 2,860
Likes: 1,039
Break in is as controversial as what weight oil you should use.

As far as I am concerned, break in is old school. I do not know of any new car manufacturer that has a procedure when you buy a new car. None use break in oil. None have a first service that under 2k. Well, maybe not none, but certainly not like it was 20-30 years ago. Some say never to use synthetic, but again, most car manufacturers are using synthetic from the factory.

Some say drive it hard, some say drive it easy. What you should do is understand their reasoning and jump on that band wagon.

Good luck coming to an answer that will fit you.

What I would do is drive it normally and change the oil out before 2k. Why? So I can see if there is anything I should be concerned with in the oil. If it looks like metallic paint, then you may have concerns.
 
Reply
Old May 21, 2023 | 07:09 AM
  #3  
1'stonraceday's Avatar
1'stonraceday
Thread Starter
|
Mountain Pass
10 Year Member
Joined: Oct 2011
Posts: 208
Likes: 3
From: Cheyoming
Kind of what I told my wife. "We're still living in the 70's" with our thinking. There is a lack of definitive answers on the web too. At least we have a solid warranty just in case!
 
Reply
Old May 21, 2023 | 07:45 AM
  #4  
DaveMcLain's Avatar
DaveMcLain
Cargo Master
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Oct 2020
Posts: 2,702
Likes: 798
You don't have a flat tappet camshaft to worry about and the ring pack, assuming it is running on properly finished cylinders, will be broken in by the time the engine warms up for the first time. I would just use the engine as you normally would but is a good idea to keep an eye on things after an engine has been swapped just to make sure that there are no leaks or anything that got missed which could cause a problem.

 
Reply
Old May 21, 2023 | 08:40 AM
  #5  
1'stonraceday's Avatar
1'stonraceday
Thread Starter
|
Mountain Pass
10 Year Member
Joined: Oct 2011
Posts: 208
Likes: 3
From: Cheyoming
Best I can find . . . gonna drive it smart. And change the oil (after inspection) at 1000 miles
 
Reply
Old May 21, 2023 | 02:07 PM
  #6  
manicmechanic007's Avatar
manicmechanic007
Hotshot
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jul 2020
Posts: 10,554
Likes: 2,670
From: Near Salt Lake City
Club FTE Silver Member

First start the reman engine will be tight
I run them at 2000 or above for a few minutes, until they are piping hot
Then shut it down and cool completely
Repeat a few times until all the smoke from the new engine install is gone
Then drive as normal watching the gauges
 
Reply
Old May 21, 2023 | 04:40 PM
  #7  
1'stonraceday's Avatar
1'stonraceday
Thread Starter
|
Mountain Pass
10 Year Member
Joined: Oct 2011
Posts: 208
Likes: 3
From: Cheyoming
What about towing with a new engine? Just a couple atv's
 
Reply
Old May 21, 2023 | 06:21 PM
  #8  
manicmechanic007's Avatar
manicmechanic007
Hotshot
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jul 2020
Posts: 10,554
Likes: 2,670
From: Near Salt Lake City
Club FTE Silver Member

No problem after the run-in time
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ways Ford is LOSING to the Competition

 Joe Kucinski
story-1

Top 6 Best Deals Available on New Fords & Lincolns Right Now

 Brett Foote
story-2

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-3

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-4

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-5

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-6

Every 2026 Ford Engine Explained

 Brett Foote
story-7

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-8

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-9

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
Old May 23, 2023 | 12:31 PM
  #9  
knottyrope's Avatar
knottyrope
Lead Driver
10 Year Member
Photogenic
Shutterbug
Loved
Joined: Apr 2016
Posts: 7,217
Likes: 1,342
From: Bahstun
On all of my new vehicle engines, I go easy for 500 miles and vary the RPMs as much as possible
 
Reply
Old May 27, 2023 | 07:48 PM
  #10  
Beechkid's Avatar
Beechkid
Moderator
20 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2002
Posts: 6,104
Likes: 384
From: Southern California
Club FTE Gold Member
Let's talk reality (IMHO)...

You will see on the internet (not referencing anyone here BTW) who will say things like "Drive it like you stole it".....Anyone who just stomps on any new drivetrain component has absolutely no knowledge or caring for mechanicals......the damage that is done is beyond simple explanation and I will sum my thoughts up this way...

Want it to go fast- break it in fast...Want it to live long, break it in slow........

Here's what I do and have recommend to anyone who has asked me regarding new/reman (OEM) engine break-in...

While much of the engine components are seated, there are some (such as piston rings) that can take up to 1,000 miles to fully seat. Here's what I do with every new OEM engine...for the 1st 1,000 miles:

1. I lock out overdrive and drive normally (city & hwy)- this keeps the rpm's constantly varied...do not beat on the engine

2. At 500 miles, I change the oil & filter to remove any mfg contaminents that may exist.

3. At 800-1,000 miles.....we go for a long trip....something in the 2-4 hour driving range, running 70-80 mph with the overdrive off (locked out)- this keeps the RPMs higher and again, varies the rpm's by the natural flow of traffic and the drivers foot..

4. Upon my return, I change oil & filter.
I guarantee you engine will have a much different, smoother "feel" to it. Max mpg's though are typically seen at around 10k miles

For oem remanufactured, like a new engine they have been run on a bench to do the initial break-in, etc. so unless the docs you have received state otherwise, no special break-in oil should be required. I would IMHO change oil at 50 miles just to ensure ANY contaminants/break-in particulates are removed..... these engines are typically done by 3rd party whose shops may or may not be as "hospital clean" as the oem... so just to make sure, it's cheap insurance. After the 1,000 mile duration I would then add about 1/3 of a bottle (about 3 oz) of ZDDP at each oil change. Although you don't have a flat tappet cam the rest of the drivetrain (bearings, etc.) will benefit by this.... especially on the initial cold engine startup (first thing in the morning)..... this is based upon a long discussion/recommendation I had with Ron Eskenderian (Isky Cams) when the "zinc" reduction issue 1st reared its ugly head!

 
Reply
Old May 27, 2023 | 08:18 PM
  #11  
1Butcher's Avatar
1Butcher
Cargo Master
15 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2007
Posts: 2,860
Likes: 1,039
Originally Posted by Beechkid
For oem remanufactured, like a new engine they have been run on a bench to do the initial break-in,
Please share your facts on this one. I know of no manufacturer that breaks in every engine before it is sold.

Technology marches on and so much old school should be put to rest. When I started the automotive industry 40 years ago, most of the stuff I was told to be facts were proved to be myths. There are thousands if not millions of engines built every year that never get 'broken in' the old school way. None of these engines are failing. That's the facts based on real world results.


 
Reply
Old May 30, 2023 | 05:58 PM
  #12  
Beechkid's Avatar
Beechkid
Moderator
20 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2002
Posts: 6,104
Likes: 384
From: Southern California
Club FTE Gold Member
Originally Posted by 1Butcher
Please share your facts on this one. I know of no manufacturer that breaks in every engine before it is sold.

Technology marches on and so much old school should be put to rest. When I started the automotive industry 40 years ago, most of the stuff I was told to be facts were proved to be myths. There are thousands if not millions of engines built every year that never get 'broken in' the old school way. None of these engines are failing. That's the facts based on real world results.
sent by PM
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
cwatkin
Modular V8 (4.6L, 5.4L)
2
Dec 3, 2012 06:43 PM
rdevries
Explorer, Sport Trac, Mountaineer & Aviator
23
Dec 7, 2006 06:43 PM
austinpower
Oil & Lubrication
11
Nov 30, 2003 07:05 PM
mgazak
Explorer, Sport Trac, Mountaineer & Aviator
3
Dec 24, 2002 11:21 PM
JQ
Oil & Lubrication
9
Jun 9, 2002 02:56 PM




All times are GMT -5. The time now is 06:16 PM.

story-0
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-1
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-2
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-3
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-4
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-5
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-6
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-7
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-8
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-9
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE