Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Dana 50 TTB Re-install Tips

Thread Tools
 
Search this Thread
 
Old May 10, 2023 | 09:52 AM
  #1  
soapboxhero's Avatar
soapboxhero
Thread Starter
|
Cross-Country
Joined: Jun 2022
Posts: 53
Likes: 2
Dana 50 TTB Re-install Tips

Hello. I had a leaking inner seal on my dana 50 front diff on my 1990 F250, so I decided to take everything apart and do new seals, bearings, etc. Now, the problem is, I can't get the third member back into the housing. All I have is a floor jack, and I was doing it by myself on jack stands.

Does anyone have some tips for getting this thing back in? I've got a friend coming to help me today. It seems that if I could just have someone operate the jack to get it wedged up in there, then we could remove the jack and the two of us could muscle it around to get it to set.

Thank you.
 
Reply
Old May 10, 2023 | 02:30 PM
  #2  
GoinBoarding's Avatar
GoinBoarding
Cargo Master
15 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2010
Posts: 3,331
Likes: 292
From: Laramie, WY
I cut the heads off some bolts and threaded a few into the third, used them to guide the third into place on the beam.
 
Reply
Old May 11, 2023 | 01:49 PM
  #3  
manicmechanic007's Avatar
manicmechanic007
Hotshot
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jul 2020
Posts: 10,471
Likes: 2,633
From: Near Salt Lake City
Club FTE Silver Member

That is what I do, use a couple of studs
Being as strong as a gorilla helps
Get a floor jack, the diff fits great in the saddle
007
The silicone is the tricky part
 
Reply
Old May 15, 2023 | 09:42 PM
  #4  
Nothing Special's Avatar
Nothing Special
Lead Driver
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Feb 2013
Posts: 5,006
Likes: 72
From: Roseville, MN
Sorry if I'm too late to help you, but the biggest problem I had getting the diff out and back in was fitting it through the maze of parts. I found that if I supported the truck with jack stands under its frame and let the axles droop as much as possible it gave me more room to get the diff out and back in.
 
Reply
Old May 16, 2023 | 09:45 AM
  #5  
GoinBoarding's Avatar
GoinBoarding
Cargo Master
15 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2010
Posts: 3,331
Likes: 292
From: Laramie, WY
Originally Posted by Nothing Special
Sorry if I'm too late to help you, but the biggest problem I had getting the diff out and back in was fitting it through the maze of parts. I found that if I supported the truck with jack stands under its frame and let the axles droop as much as possible it gave me more room to get the diff out and back in.
Good call. That's how mine was supported too. When I removed this third at the junkyard I couldn't do that, made it really hard to fish out of there.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
robjs111
1987 - 1996 F150 & Larger F-Series Trucks
1
May 15, 2008 06:46 PM
erniech
Clutch, Transmission, Differential, Axle & Transfer Case
1
Apr 22, 2004 05:00 AM
Ty_Yota
1987 - 1996 F150 & Larger F-Series Trucks
3
Nov 4, 2001 11:13 PM




All times are GMT -5. The time now is 03:33 AM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE