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Brake Booster adjustments

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Old Apr 13, 2023 | 06:54 PM
  #1  
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Brake Booster adjustments

Hello once again,
Call me whatever you want and it’s probably true but my brakes are all sorts of wack after replacing the booster.
Before the booster failed my brakes were inconsistent and would loose pressure while in use, then out of nowhere my pedal got super stiff and all around terrible.
Pulled the vacuum line and drove around to determine it was in fact the booster. After replacing the unit my first adjustment was way too far out and my pedal was still super stiff but I had brakes.
I got tired of putting the force of god into my leg so I went to adjust it today and I got the rod to the ballpark level that the old rod was at. At first it was no different so I sent it in more in small increments of 1-2 rotations per check. Now it’s sitting maybe an inch out from the booster but my brakes are still wack. Stopping from slow speeds is super stiff and from high speeds it’s super spongy until the very end of the pedal. Figured the booster would be straightforward but I guess not. Any adjustment recommendations or measurements on the pushrod would help greatly
 
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Old Apr 14, 2023 | 08:26 AM
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From: Bahstun
.020 gap is needed

if pedal is hard, you need to get it to increase gap more

the 15 dollar tool for this is worth it to take out the guess work

Amazon Amazon
 
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Old Apr 14, 2023 | 09:27 AM
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Got that and a set of feelers ordered. Thanks, will update with how that goes. No idea there was a jig for it
 
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Old Apr 14, 2023 | 12:09 PM
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From: Bahstun
Originally Posted by Dailydriver22
Got that and a set of feelers ordered. Thanks, will update with how that goes. No idea there was a jig for it
i didnt know until I did my MC last summer and started to look for a better way than using a ruler with a Caliper while bent over in the hot sun
 
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Old Apr 14, 2023 | 12:46 PM
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Neat little tool, I bought one from the guy on this video
explaining how to use it. Really simple.



Charlie
 
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Old Apr 17, 2023 | 12:04 AM
  #6  
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Thanks for all that. Got my brakes adjusted and for the most part I’m happy, I noticed that on slow speeds the pedal is still stiff. Is that just how it is, is there an adjustment for the master cyl, or is there a “break in” period for the booster. Not too familiar with brake systems
 
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Old Apr 17, 2023 | 08:02 AM
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From: Bahstun
what is your vacuum level?
could be your pump is not pulling enough, loose hose to booster or you have a leak in heat controls
 
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