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1994.5 - 1997 7.3L Power Stroke Diesel  

No power while towing.

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Old Apr 11, 2023 | 08:31 PM
  #1  
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No power while towing.

Hey all, new 7.3 owner here.

I've got a 1996 with 220k miles. Zf5
Runs great normally, but today I tried towing my toy hauler. Trailer is 10k lbs, and I couldn't even get to 55 mph on a slight incline.

Since I've gotten the truck I've replaced all the fluids in the entire truck, fuel filter and air filter.

I installed the 6637 filter and 3" downpipe, ts-6 stock exhaust cat back.

Normal operations I can get 20lb boost getting into the freeway, EGTs are usually around 600-700 cruising. Last tanks I averaged 18.9 mpg. The truck seems healthy from all I've seen and read up on..

I was in 4th gear pinned barely making 10lbs of boost and felt like my brakes were stuck on the trailer, it wasn't going anywhere lol.. barely got to 55mph after a few miles with EGTs touching 1200.

I'm guessing up pipes are leaking, plugged cat, or poor fuel pressure.

I'll be installing a fuel pressure gauge soon.
I'm wondering how I can check for boost leaks throughout the whole system, and will hold off on doing anything with the cat for now.

Any other things I should check?



 
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Old Apr 11, 2023 | 09:46 PM
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You are starting in the right place: boost leaks and fuel pressure. They will give you a good place to start then to from there. If those are good, I would check high pressure oil pressure and duty cycle.
 
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Old Apr 11, 2023 | 09:50 PM
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First thing I tell new 7,3 owners is... Get a good diagnostic tool. These trucks are getting up there in age and stuff is going to need replacing. I have the same truck as you and to be honest I have replaced everything. And I mean everything. There is so much good info on this site that you can read for hours. Read about high pressure oil and how our HEUI system works. Someone will chime in on what the kids are using nowadays to read data. I use autoengunity but I'm pretty sure it fell out of favor with the youngsters. When you get your data teader you can take it out and make sure your HPOP is keeping up on acceleration. Orange boots are bad, Riffraff diesel is good. Good luck, take picture and keep us posted.
 
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Old Apr 11, 2023 | 11:29 PM
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What's gears and tire size? At 1200° EGT's at full tilt I doubt you have boost or pre turbo leaks but check just in case. You can buy or do a DIY boost leak detector for the intake side, and if you own a leaf blower shove it up the trucks *** and blow away and with a water/soap solution spray the up pipes joint connections.

 
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Old Apr 12, 2023 | 12:06 AM
  #5  
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Originally Posted by z31freakify
What's gears and tire size? At 1200° EGT's at full tilt I doubt you have boost or pre turbo leaks but check just in case. You can buy or do a DIY boost leak detector for the intake side, and if you own a leaf blower shove it up the trucks *** and blow away and with a water/soap solution spray the up pipes joint connections.
4.10 and 265/75/16
Something felt wrong.... I was letting off to keep it at 1200..

9lb of boost 50mph 1200egt?

If this is all the 7.3 has im disappointed. I'll stay with the 460.
​​
 
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Old Apr 12, 2023 | 12:09 AM
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Originally Posted by 96SD
First thing I tell new 7,3 owners is... Get a good diagnostic tool. These trucks are getting up there in age and stuff is going to need replacing. I have the same truck as you and to be honest I have replaced everything. And I mean everything. There is so much good info on this site that you can read for hours. Read about high pressure oil and how our HEUI system works. Someone will chime in on what the kids are using nowadays to read data. I use autoengunity but I'm pretty sure it fell out of favor with the youngsters. When you get your data teader you can take it out and make sure your HPOP is keeping up on acceleration. Orange boots are bad, Riffraff diesel is good. Good luck, take picture and keep us posted.

I'll do a boost leak test. I have orange boots.
 
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Old Apr 12, 2023 | 12:28 AM
  #7  
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Originally Posted by 96SD
First thing I tell new 7,3 owners is... Get a good diagnostic tool. These trucks are getting up there in age and stuff is going to need replacing. I have the same truck as you and to be honest I have replaced everything. And I mean everything. There is so much good info on this site that you can read for hours. Read about high pressure oil and how our HEUI system works. Someone will chime in on what the kids are using nowadays to read data. I use autoengunity but I'm pretty sure it fell out of favor with the youngsters. When you get your data teader you can take it out and make sure your HPOP is keeping up on acceleration. Orange boots are bad, Riffraff diesel is good. Good luck, take picture and keep us posted.

I'll do a boost leak test. I have orange boots.
 
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Old Apr 12, 2023 | 01:30 AM
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Originally Posted by Iasco
4.10 and 265/75/16
Something felt wrong.... I was letting off to keep it at 1200..

9lb of boost 50mph 1200egt?

If this is all the 7.3 has im disappointed. I'll stay with the 460.
​​
What rpm/gear were you in for this scenerio ? The ol 7.3 needs some rpm to get wind moving..
I hate to say it but a 10k toy hauler vs your stock 7.3 is a daunting task for a stock powerstroke.
 
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Old Apr 12, 2023 | 08:37 AM
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get a 4 in PVC plug reduced with air line fitting and 20 lb regulator to attach to where air filter is and hunt for leaks with soapy water
get a fuel pressure gauge with a long grease whip and tape to wiper for 3rd gear WOT test, if it drops below 45 then you got issues
pull filter housing and clean the port inside near drivers side, usually full of filter fibers ( this allows air to go back to tank)
clean all 4 sets of UVCH contacts on VC, when they get oily, injectors misfire
 
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Old Apr 12, 2023 | 08:47 AM
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Maybe the map sensor is going bad?
 
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Old Apr 12, 2023 | 09:14 AM
  #11  
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Originally Posted by fordman67
What rpm/gear were you in for this scenerio ? The ol 7.3 needs some rpm to get wind moving..
I hate to say it but a 10k toy hauler vs your stock 7.3 is a daunting task for a stock powerstroke.
It was 3k or so rpm.. I don't recall exactly.
I'm sure there's some learning curve with towing and the manual, but my F250 with 460 can go 80mph up this tiny incline.

This was screaming to the point I was worried and barely touched 50 mph lol....
​​​​​
 
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Old Apr 12, 2023 | 09:47 AM
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if at 3k, then i think you have fuel pressure issue, ICP not maintained or boost leak

do you have a OBD2 scanner ?
 
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Old Apr 12, 2023 | 09:59 AM
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Originally Posted by knottyrope
if at 3k, then i think you have fuel pressure issue, ICP not maintained or boost leak

do you have a OBD2 scanner ?
I do, but the truck isn't OBD2, it would have been about 2600 rpm, just checked with the truck.

​​​​​​
 
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Old Apr 12, 2023 | 11:08 AM
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try this out
https://www.ford-trucks.com/forums/1...2-scanner.html


 
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Old Apr 12, 2023 | 11:24 AM
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Originally Posted by knottyrope
Was just posting that. I use obd2 reader on my 1996 with no issues. l do select J1850PWM. Works great.
 
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