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Old Mar 21, 2023 | 11:24 AM
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Starter hanging

Odd problem with my 1977 F750. When turning the key to on, not start, the starter engages and the engine starts, but the starter keeps grinding. If I remove the positive terminal from the battery, the starter disengages and the truck runs fine. I have replaced the starter relay on the fender, but have not messed with the starter. Any ideas? Thnx.
 
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Old Mar 21, 2023 | 11:35 AM
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Sticking solenoid maybe?
 
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Old Mar 21, 2023 | 11:43 AM
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Also maybe bad key switch..
 
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Old Mar 21, 2023 | 11:51 AM
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What type of starter? Is it a traditional starter from this era, or a more modern PMGR starter with the integrated/piggyback solenoid?
What, if anything, was done to the wiring before this started? Did you buy the truck this way, or did it happen at some point after some work was done?

A first look-see would be to verify that the starter relay/solenoid wires are attached properly. Look at the two smaller wires sticking out the front and verify that the Red w/blue wire is on the "S" (usually the left side) terminal/post and that the Brown wire is on the "I" post.
If that checks out, disconnect the Brown wire and see if the symptoms persist. If not, then you probably have a second bad relay/solenoid. Not uncommon these days.
Do you have a volt-meter? If so, remove the Red w/blue wire from the S post and turn the key to ON and check for voltage at the end of the wire. You should see none.

Paul
 
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Old Mar 21, 2023 | 11:52 AM
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Possibly, but if that was the case, wouldn't the starter still hang with the positive cable removed?
 
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Old Mar 21, 2023 | 11:52 AM
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I'm leaning to that, trying to find wiring diagram to perhaps test it.
 
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Old Mar 21, 2023 | 11:57 AM
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Original starter I believe, do not see the integrated solenoid. My small ignition wires look to be both brown. PO was a horrible mechanic and butchered everything, but when I got the truck running, this was not a problem. It has recently developed. It almost seems as if the key is jumped to the start position, but it doesn't feel bad when turning it. Do the old starters have a built in solenoid? Thnx.
 
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Old Mar 21, 2023 | 11:58 AM
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Originally Posted by nighthawking
Possibly, but if that was the case, wouldn't the starter still hang with the positive cable removed?
Maybe. That's why I was asking what type of starter you are using.
The other side of that question would be how is the relay/solenoid wired? Old style, with the large battery cable on one side and the large starter cable on the other? Or modern style with both big cables on one side and a smaller wire to the starter on the other? Or different still, old style but with the smaller wire to the starter attached to the same side of the relay as the starter cable?

Removing the positive cable removes the capacity to spin the starter, but the alternator can still power the ignition to keep the truck running.
Probably not a great idea to keep doing that though, as you can (I believe) damage the alternator. I've never hurt one this way, but it's been said many times by people who know more than me about such things, that you don't want to test an alternator by removing a battery cable. So I no longer do...

But we need to see how the starter is wired in.

Paul
 
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Old Mar 21, 2023 | 12:02 PM
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Old style. Large battery cable on one side and the large starter cable on the other.
 
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Old Mar 21, 2023 | 12:02 PM
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Originally Posted by nighthawking
Original starter I believe, do not see the integrated solenoid. My small ignition wires look to be both brown. PO was a horrible mechanic and butchered everything, but when I got the truck running, this was not a problem. It has recently developed. It almost seems as if the key is jumped to the start position, but it doesn't feel bad when turning it. Do the old starters have a built in solenoid? Thnx.
the solenoid is the “relay” you said you changed, on the passenger fender where the ignition wire and positive cable go to.
 
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Old Mar 21, 2023 | 12:04 PM
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Hi Sorry I did not see this before posting my last.

Originally Posted by nighthawking
Original starter I believe, do not see the integrated solenoid.
Ok good. Should simplify the search.

Originally Posted by nighthawking
My small ignition wires look to be both brown.
Lovely. But we can get past that too. Pull the left side/S wire (or heck, pull both of them!) and test them for voltage, or reconnect them one at a time to see what happens.

Originally Posted by nighthawking
when I got the truck running, this was not a problem. It has recently developed.
t almost seems as if the key is jumped to the start position, but it doesn't feel bad when turning it.
You won't always be able to tell by feel. Need to do some more simple testing.
If you have power on the left wire, then the ignition switch is bad, or there is a short somewhere and the wires are crossing.

Originally Posted by nighthawking
Do the old starters have a built in solenoid? Thnx.
Nope. Well, some did, like on some older 460's, but on our engines from 302 all the way to 400's they were the "regular" type where they do not use a solenoid to kick the gear into engagement when the motor starts spinning.
 
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Old Mar 21, 2023 | 12:05 PM
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That is what I thought. So, that must be what is engaged to energize starter, leading to key switch issues, or reversed ign/starter wires on front of solenoid.
 
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Old Mar 21, 2023 | 12:08 PM
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Sorry again. Just noticed you have an F750? If so, what engine are we talking about?
Not that it changes some of the testing or diagnoses, but we should at least get it out there in case there is something unique about them.

Originally Posted by nighthawking
Old style. Large battery cable on one side and the large starter cable on the other.
Sounds good. Consistent with your description of the starter.

Hopefully you have a volt-meter for testing. Or at least a test light?
Either one, but especially a meter, can be extremely handy when you own and old vehicle like these!

Paul
 

Last edited by 1TonBasecamp; Mar 21, 2023 at 12:15 PM. Reason: wording
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Old Mar 21, 2023 | 12:10 PM
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391. Yes I have a DC meter.
 
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Old Mar 23, 2023 | 09:26 AM
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Nighthawking
Did you find out what the problem was with the starter?
If so, Would be nice to reply with what the problem was and how it was resolved.
Reason is, as sometimes looking on Google for a problem it refers you back to this FTE site. and after reading 10 replies and ideas for solutions there is NO answer.
Too many times on here there is a problem identified and EXCELLENT ideas from very smart members and the problem ends up unresolved for further readers..
Alex
 
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