Cowl
After I dug out the old sealer, I hit it with the sandblaster. Revealed more pinholes that I first thought.
Patched the pinholes with JB Weld then painted with two part epoxy primer. Then slathered in a SEM branded two part Seam Seal that I bought for the gutters. Pretty sure it'll outlast me.
For maintenance I now keep the trench clean and apply Fluid-Film to the entire trench and cowl...and really my whole truck. Stops any corrosion cold. In the trench I've applied Fluid-Film once every 3 or 4 years. It stays put well but I don't mind overkill in the trench.
I don't know if they used 3m structural adhesive or another brand. But they recommended structural adhesive and they gave me an excellent deal. As I mentioned they owed me a favor. But I'd say check out structural adhesive and see if it meets your requirements and budget. I'm not poo pooing roofing tar. That is a wonderful cheap hillbilly solution which I can totally respect for a work truck.
so go with carpet on the floor mate!
For maintenance I now keep the trench clean and apply Fluid-Film to the entire trench and cowl...and really my whole truck. Stops any corrosion cold. In the trench I've applied Fluid-Film once every 3 or 4 years. It stays put well but I don't mind overkill in the trench.
I don't know if they used 3m structural adhesive or another brand. But they recommended structural adhesive and they gave me an excellent deal. As I mentioned they owed me a favor. But I'd say check out structural adhesive and see if it meets your requirements and budget. I'm not poo pooing roofing tar. That is a wonderful cheap hillbilly solution which I can totally respect for a work truck.
Definitely looking up structural adhesive. 3M looks pretty good. Looks like they definitely have a lot of options. Gonna do some more reading on it!
That’s a good idea with the carpet it would tell me if somethings leaking. In a bad but good way the cowl leak ran onto the rubber mat… I had puddles in my floor boards after a rain. So I knew something was leaking, but I put it off for a bit. Stupid. I know. But I just can’t do carpet. Dirt roads, the damn mud hole I work in, and the sand hill I live on… It’ll look like pure hell. The rubber mat I can just sweep it our, all clean! 😝 but I ain’t above trying roofing tar. Hey, whatever works. 🤣 I got my fair share of redneck ingenuities.. A couple are zip tied in my dash.
After I dug out the old sealer, I hit it with the sandblaster. Revealed more pinholes that I first thought.
Patched the pinholes with JB Weld then painted with two part epoxy primer. Then slathered in a SEM branded two part Seam Seal that I bought for the gutters. Pretty sure it'll outlast me.
I can relate about the mud on carpets. I use rubber mats that fit in well. Catches the mud and then pull em out, shake em, brush em and or spray em clean. Leave em out when taking a date out for dinner and enjoy the carpet...quiet too.
Last week it was raining so they got mudd on them

What I do before a show is use shop air, I pull the mats out and use 175+ psi and blow them clean.
I then blow the carpet, seat & dash clean. The shop air dose a pretty good job.
Oh the carpet dose cut the noise a lot.
Before the carpet I had 2 coats of bed liner top & bottom and anytime a stone would hit the floor it sounded like a gun went off!
Dave ----
ps no my truck is not a show truck I use it when it is not raining other than trash runs, it is 40 miles each way to / from work.
I can relate about the mud on carpets. I use rubber mats that fit in well. Catches the mud and then pull em out, shake em, brush em and or spray em clean. Leave em out when taking a date out for dinner and enjoy the carpet...quiet too.
It didn’t fall apart like I was expecting! Haha
Ford Trucks for Ford Truck Enthusiasts
Last week it was raining so they got mudd on them

What I do before a show is use shop air, I pull the mats out and use 175+ psi and blow them clean.
I then blow the carpet, seat & dash clean. The shop air dose a pretty good job.
Oh the carpet dose cut the noise a lot.
Before the carpet I had 2 coats of bed liner top & bottom and anytime a stone would hit the floor it sounded like a gun went off!
Dave ----
ps no my truck is not a show truck I use it when it is not raining other than trash runs, it is 40 miles each way to / from work.
https://www.henkel-adhesives.com/us/...body-shop.html
I didn't know much about it until my local body shop mentioned that it was being used more and more for all sorts of repairs.
search body shop structural adhesive. There's a lot out there. Lots of types and application methods.
To this in 4 years with a cab off frame rebuild and a few custom touches added (dual tanks, custom bumpers and added factory AC to a non-factory truck).
I did add the FORD letters to the tail gate.
Seeing the pictures might give the little kick someone needs to get going on their project.
Dave ----
https://www.henkel-adhesives.com/us/...body-shop.html
I didn't know much about it until my local body shop mentioned that it was being used more and more for all sorts of repairs.
search body shop structural adhesive. There's a lot out there. Lots of types and application methods.
Thanks for the link! I have been reading some, didn’t know there was so many!
To this in 4 years with a cab off frame rebuild and a few custom touches added (dual tanks, custom bumpers and added factory AC to a non-factory truck).
I did add the FORD letters to the tail gate.
Seeing the pictures might give the little kick someone needs to get going on their project.
Dave ----
Wow, Looks great!! Love the tailgate! Hahaha yeah gives me the kick I need to go ahead and decide on the structural adhesive I need to get 😩 before the rain come back! 🤣











