When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
Take the two spider gears out, and through them away, then weld the side gears to the case. This way you can get more penatration into the case, and a longer bead. Strengthwise, a full spool is stronger, but a lincoln locker is cheaper.
I put a Trac-Lok in the front Dana 44 but I will weld my rear 8.8 Ford. You say to not use the spider gears and just to weld the side gears to the case? Will the heat welding cause the cast iron case to crack? What type of welding rods should I use? Any tips? I plan on doing this ASAP.
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level
Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath
Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.